修船价格蓝本

ThismodelpaperwasrevisedbyLINDAonDecember15,2012.修船价格蓝本船舶修理价格表TARIFFFORSHIPREPAIRS中国船舶工业总公司CHINASTATESHIPBUILDINGCORPORATIONGENERALNOTES1.TheratesquotedhereinareinUSdollar$.2.Theratesareapplicabletotheworkcarriedoutduringthenormalworkinghour,thatisfiveworkingdaysaweek,andsixteenhoursaday.AnyworksdoneoutsidethesehoursoronSaturdaysandSundays,NationalHolidaysandyard'sholidaysshallbechargedwithextraforovertime,shiponvoyagerepairwillbepricedextra.3.Allpricesquotedhereinareforshiprepairscarriedoutinthepremisesoftheshipyard,extrapriceshouldbeaddedforsuchrepairscarriedoutattheportberths,buoys,anchoragesaccordingtotheactualworktobedone.4.Anyvesselduringtherepairperiodofrepairintheyard,unlessagreedbytheyard,theCustomershallnotbepermittedtoemployanylaborotherthantheyardtoperformrepairs.5.Theyardshallnotberesponsiblefortheconsequencesofwar,earthquakeorcausesbeyondyard'scontrol.6.Allscrappedmaterialexceptheavypartsofmachinery,propellerandtailshaftsshallbetheyard'sproperty.7.Thistariffisapplicabletotherepairoffreightcarriersonly,repairsofothertypesofshiparebeyondofthistariffscope.8.ThistariffbecomeseffectivefromJanuary1st,1991,subjecttorevisedpricedependingonthechangeinmaterialcostetc.withoutnotice.CONTENTSGeneralServicespageWharfage1Mooringandunmooring1Shoreelectricpowersupply1Coolingwatersupply1Freshwatersupply1Watertoballasttank1Fireprecautions2Garbagedisposal2Compressedairsupply2Steamsupply2Telephoneservice2Ventilationfan2Heatinglampforelectricmotor2Gasfreeinspection2Rentalofcrane2Drainpipes3Gangwayforshipmooring3Shipyardpilotage3DockingWorksDockingcharges4Tugscharges4Tailshaft5Rudder6Underwaterworks7Seachests7Seavalves8Zincanodes8Bottomplugs8HullDepartmentCleaningandpainting9Marksrepainting9Hullcleaning9Painting9Scrapingandchipping10Gritblasting10Staging10Anchorsandchaincables11Anchorchaincable11Chainblocker11Steelwork12Renewal12Handrailfence13Hatchcover,watertightdoor,manholecover13TankworkCleaning13Chippingandmudremoval14Test14Derrickunion15MachineryWorksDieselengine16Turbocharger18Heatingexchanger18Aux.Boiler19Pipe20Valve21ElectricWorksMotor22Generator22GeneralServiceWharfageLessthan5000GRT125perday5001to20,000GRTpergrosstonperdayOver20,000GRT500+(Grosston–20000)xperdayMooringandunmooring(pertime)Upto5,000GRT8005,001to10,000GRT1,12010,001to20,000GRT1,56020,001to30,000GRT2,05030,001to40,000GRT2,60040,001to50,000GRT3,20050,001to60,000GRT3,900Over60,000GRT4,700Note:Aboveratesatnormalworkinghoursonshipyard’spremisesformooringandunmooring.(includeTowageservice)Aboveratesincludinglinehandling.Incaseofovertime,extra30%shallbecharged.Ifownerschangethetowingplan,unlessthereistimelynoticetoshipyard,extra50%shallbechargedforwaiting.ShoreelectricpowerConnectionanddisconnectionofcable100pertimeCurrent,per(AC)CoolingwatersupplytofoodrefrigeratorLinetoconnectanddisconnect40pertimeperlineWatersupply40perdayperlineFreshwatersupplyLinetoconnectanddisconnect40pertimeperlineFromshoreperton(Pricesareseparatelychargedfrombarge)Watertoballasttank(seaandriverwater)Linetoconnectanddisconnect40pertimeperlineSupplyofwaterpertonFireprecautionsPutfireextinguishers10perdayFirelinetoconnectanddisconnect40pertimeperlineKeeppressure20perdayperlineFirewatch,perman(24hours)120perdayGalleygarbagedisposal30perdayCompressedairsupplyLineconnectionanddisconnection40pertimeperlineTosupply40perday(8Hours)SteamsupplyLineconnectionanddisconnection200pertimeperlineTosupply20perhourTelephoneserviceTelephonewireconnectanddisconnect30pertime4perset,perday(Tollcallstobeextra)Ventilationfan15persetperdayHeatinglampforelectricmotrorInstallation5persetMaintenance5perset,perdayGasfreeinspectionTanker80pertimeOthervessel40pertimeRentalofcraneShorecraneLessthan30ton90perhourFloatingcraneLessthan30ton90perhour50ton150perhourover50tonextraNote:Anyfractionofonehourshallbechargedasonefullhour.Floatingcranepriceexcludestuggageprice.Atshipyardoutsideservice,priceshallbechargedextra.Connectionofsewagewaterdrainpipesandgrooves20perpcShipmooringgangwayladderonandoff(pertime)Lessthan5000grosston250Lessthan10000grosston350Lessthan20000grosston500Over20000grosstonextra18.ShipyardpilotagechargedUpto20000GRT800Upto40000GRT1000Upto60000GRT1200DockingworksDockchargestwodaysSubsequentperday5,0007,50010,00015,00020,00025,00030,00035,00040,00050,00060,000Over60,00018502148269334654673600478049920114101343015760Extra3764585537961010129016762264288235464221ExtraNote:Floatingdocksextra10%tobeadded.Aboveratesexcludedtowageserviceandlinehandlersfordockingandundocking.Minimumchargewillbecalculatedonthebasisof48hours.Anyfractionofonesubsequentdayshallbecountedasonefullday.Anyvesselhavinggrosstonnagelessthanof60%herdeadweight,shallbechargedwithdockagecalculatedasifhergrosstonswereof60%thedeadweight.Whenthevesselwithcargoonboardisallowedtodrydockweightofthecargoonboardshallbeaddedtogrosstonnageofthevessel.Specialvesselshallbechargedextra.Extrachargesshallbepaidwhen:removeandreplacekeelblocksforaccesstorepairUSD75pereach,sideblocksforaccesstorepairUSD50pereach.Lossincurred,ifany,maybeclaimedfor,compensationagainstabruptcancellationaftershipyardmadeallnecessarypreparationforthedockingTuggage(pertugboat/shifting)Upto5,000GRT5,001~7,500GRT7,5001~10,000GRT10,001~15,000GRT15,001~20,000GRT20,001~25,000GRT25,001~30,000GRT30,001~35,000GRT35,001~40,000GRT40,001~50,000GRT50,001~60,000GRT6009001,2001,5001,8002,1002,4002,8003,2003,8004,200Note:Aboveratesatnormalworkingtime,allovertimeandnationalholidays,extra30%shallbecharged.Towageservicesasrequiredforotherworkshallbechargedby.Abovetugboatpriceareallnetprice.Tailshaft(1)Conventionalservice------drawoftailshaft,forexamination,measure,andrecording,ropeguardtoremove,propellertodisconnectandtailshafttodraw,includingremovalofoneintermediateshaft,bearingandcoolingwaterpipe,inshaftalley,sternglandtorepackwithownersuppliedpacking,uponcompletiontoreinstall.Tailshaftdiameter(mm)conventionaltypeoillubricatedtypeupto400401~450451~500501~550551~600601~6502,6403,0803,4103,7404,4004,8403,1703,7004,0904,4905,2805,800Note:Abovepriceincludesnecessarystaging.Thefollowingitemsshallbechargedextra:Shaftalignmentadjustment.FillingwithtallowinpropellerbonnetandbossRenewalofwatersealrubberringMagnafluxtestontailshaftconeRemovalandreplacementofmiscellaneousfittingsinengineroomandshaftalley,suchashandrailsandcables,etc.Anyrepairand/orrenewal.Tailshaftand/orpropellertoworkshop.Abovepricediameteroftailshaftmeansdiameterofthebrasssleeves.Controllablepitchpropellershafttobeconsideredseparately.Duetotailshaft,intermediateshaft,mainthrustshaftremoval,necessaryremovalhullplateextracharge.40%ofpriceoftheabovewillbechargedincaseofdisconnectingonlypropeller.(2)Removeropeguardandmeasuresterntubebearingwear-downandrenewalwithownersuppliedpacking.Tailshaftdiameter(mm)priceupto400401~450451~500501~550551~600601~650220240280310340380(4)CleaningthepropellerTailshaftdiameter(mm)grindingbasis4bladesupto400401~450451~500501~550551~600601~650190220240260290320Note:Incase5blades,20%up;6blades,30%up.Abovepricestagingshallbeextra.Rudder(1)Checkandrecordrudderpintleclearanceinplace(includingstagingandremovalofinspectionplate)VesselgrosstonnagemeasureclearanceUpto5,0005,001~7,5007,5001~10,00010,001~15,00015,001~20,00020,001~25,00025,001~30,00030,001~35,00035,001~40,00040,001~50,00050,001~60,000over60,000140150170180200210230250270350400extra(2)Renewalrudderglandpackingsuppliedbyowner(ordinarytype)VesselgrosstonnagepackingrenewalUpto5,0005,001~7,5007,5001~10,00010,001~15,00015,001~20,00020,001~25,00025,001~30,00030,001~35,00035,001~40,00040,001~50,00050,001~60,000over60,000180200210230240260290330360440500extra(3)Rudderliftup,todisconnectsteeringgear,liftuprudderforcheckingclearanceandthenclose.VesselgrosstonnagepackingrenewalUpto5,0005,001~7,5007,5001~10,00010,001~15,00015,001~20,00020,001~25,00025,001~30,00030,001~35,00035,001~40,00040,001~50,00050,001~60,000over60,0001,1251,3501,5001,7251,8001,9502,1002,2002,3002,5002,900extraNote:(1)Simplexrudder,hangingrudderandAEGtypetobechargedwithextra20%(2)Ruderrodandrudderbladeremovaltobeextra.(3)Allsparestoworkshoprepairchargedwithextra.Underwaterwork(1)Seachest:Removalstrainer,clean,onecoatpaintandcloseoncompletion.areapereachUptosqm70Oversqm120Note:Abovepriceexcludinganyrepair,renewalandstaging.Paintsupplybyowners.SeavalveOpenupseavalvesforsurvey,grindin,cleanandpaint,(ownersupply)renewpacking,repackandcloseinplace.Valvediameter(mm)GlobevalveGatevalve25507510012515020025030035040045050060070080033395061789612014416819221625227631236042044556683114144180216252288336384432492564600Note:Renewalofvalve(withowner’svalve),80%ofabovetariff.Valvetoworkshopforrepair,150%ofabovetariff.Anyrenewalandrepairwillbechargedseparately.(3)Zincandhullanodes(1)Renewalwithowner’smateriallessthan10kg13perpc10~25kg16perpcover25kg20perpc(2)Renewalwithyard’smaterialperpcsize300x150x30mm58perpcstagingpricetobechargedextraNote:Doubletankandballasttankzincanoderenewal(ownersupply)add30%abovetariff.Stagingpricetobeextra.(4)BottomplugsRemovalandrefitting(includingcement-washing)perpc18(anyrepairandrenewalandstagingwillbechargedseparately)III.HullDepartment1Cleaningandpainting(1)MarksRepaintingGrosstonnageDraftmarksShip’snameandportofregistryPlimsoll’smarksUpto5,0005,001~7,5007,5001~10,00010,001~15,00015,001~20,00020,001~25,00025,001~30,00030,001~35,00035,001~40,00040,001~50,00050,001~60,000over60,000120130140160170180190200220260320extra8498119140154168182204224290350extra607085100110120130140160190240extraNote:Stagingshallbeextra.Paintstobesuppliedbyowner.Abovepricewillbeonlyapplicabletoworkcarriedoutindock.(2)Hullcleaning(Per.)Highpressurewaterwashing(pressureover200kg/WashingdownwithfreshwaterRemovalofoilyspotsNote:Under300,priceshallbechargedextra.Stagingshallbeextra.(3)Painting(Per.)DescriptionTouchuponecoatFullonecoatBottomandwaterlineTopsideDeckCargoholdNote:Stagingshallbeextra.Paintssuppliedbyowner.Ifcoatingsofbitumenpaintarerequired,extrashallbechargedwithadditionof20%,ifcoatingSPCthickness75micronadd50%charge,over75micronshallbeextra.(4)ScrapingandChipping(per.)DescriptionscrapingChippingBottomandwaterlineTopsideDeckCargoholdNote:(1)Pricesforsurfaceareaindirtyconditionshallbechargedextra.(2)Stagingshallbeextra.Othertankworkshallbechargedextra.(5)Gritblasting(per.)DescriptionSA2GritsweepingbottomandwaterlinetopsideDeckCargohold10111214891012445Note:Spotblasting(hullupto.,holdupto.perhold)shallbechargedwithextra50%ofaboveprice.Excludingnecessarystagingandanyotheraccessarywork.Fordoubletankabovepriceextracharged.Surfaceareaindirtyconditiontobechargedextra.MechanicalscalingbeforeGritblasting,priceshallextra.(6)Staging(actuallength/permeter)Outsideshell4Incargohold5Inengineroom6Note:Under30M,additional50%ofabovetobecharged.Pricesforin-side,difficultareasuchasinternaltank,hold,etc.tobechargedextra100%.Atthesupperstructure,mast,etc.highposition,tobechargedextra.Usehydrauliccraneworking50USDperhourperset.,anchorcables(portandstb’d)ranginganchorsandcables,portabdstb’dsides,washdownchaincableswithfreshwater,lightscrapingandchipping,applyonecoatwithowner’ssuppliedpaintandrestore.Unshackling,andreshackling,measurechaincablesdiameterandreversingmarkingandcloseuponcompletion.Grosstonnageaboveallworkrangedown,washandmeasure,completionUpto5,0005,001~7,5007,5001~10,00010,001~15,00015,001~20,00020,001~25,00025,001~30,00030,001~35,00035,001~40,00040,001~50,00050,001~60,000over60,0008001,0001,1001,2001,4001,5001,6001,7001,8002,0002,500extra4806006607208409009601,0201,0801,2001,350extraNote:Rangedownandclean,measureandcloseuponcompletionexcludingchainreversing,overhaulofshackles,marking,painting.AllpaintsandbitumenwillbesuppliedbyownerUnshacklingandreshacklingperpiece20.reversingperpiece120.Chainlocker(portandstb’d)clean,applyonecoatwithowner’ssuppliedpaintandbitumen.GrosstonaboveallworkwashUpto5,0005,001~7,5007,5001~10,00010,001~15,00015,001~20,00020,001~25,00025,001~30,00030,001~35,00035,001~40,00040,001–50,00050,001–60,000over60,00042048054060066072078084090010201140extra250290320360400430470500540610680extraNote:Allpaintsandbitumenwillbesuppliedbyowner.Excludingchippingandotherassistancework.Cleaningoutmudandgarbage,remainingwaterandgratingremovalexcluded.Removalofmud60/ton;over10tons,50/ton.Remainingwater30/ton;over10tons,25/ton.SteelworkRenewalFollowingcostsshallbeappliedtorenewalofweldedconstructionplatessuchassideplates,maindeckplateandbulkheadplate.WeightofsteelpertonpriceUpto1tonextraUpto5tons2,803Upto10tons2,689Upto100tons2,565Upto200tons2,395Upto300tons2,265Upto400tons2,135Over400tons2,010Note:Theratesforweightsarechargedonthecontinued-scope.Steelweightsoftheseparatepositiondonotaddeduptogether.Abovepriceareapplicabletosteelplateof10mmthicknessandover10mm;upto10mmextraadd10%.Lessthan3mmwillbechargedextra.Followingplatesrenewaltobeextra:Engineroomandpumproom10%up.tank,.tank,anddeeptank20%upOiltank30%upBottomplateandholdbottomplate20%upKeelplateofforwardorsternarea50%upBulbousbow150%upFashionplate,sternplate75%upHawsepipe50%upCorrugatedbulkheadplate,hinged,foldinghatchcover,“PAM”typesingle-pullhatchcover,pricebyarrangement.Followingqualityplaterenewalpricetobeextra:Platewithsinglecurvature12%upPlatewithdoublecurvature25%upHighstrengthplate20%upSpecialsteelExtraStraightframe10%upAbovepriceexcludetankworkoilshifting,tankcleaning,gasfreeingandremovalofblocks,staging,shotblasting,waterandjetcleaningotherpressuretesting,X-rayexaminationandotheraccessarywork.Steelweighttobecalculatedfromgreatestlengthplus2%ofsteelweightonallowanceforwastage.Forofffairandrefit,priceshallbeat80%ofitsrenewalprice.Forpatchinginsteadofcropping,priceat85%ofitsrenewalprice.Steelweightupto8kg,USD32perpc.Forfairinplace,priceat50%ofitsrenewalprice.(2)Handrailsandfence(ondeck)Handrailrenewal(pipe11/4”~11/2”)16/M(roundbar3/4”)14/Mrenewalofstanchion24/Mrectifyinplace10/M(3)Cargoholdcoverandwatertightdoor,manholecover:CargohatchcoverPackingrenewal(ownerssupplypacking)8/MDerustingforpackinggroove7/MNote:(1)Removalandrefittingofhatchcovershallbeextra.(2)Hosetestshallbeextra.WatertightdoorPackingrenewalandderust,paint70/pcWatertest8/pcManholecoverOpeningandclosingmanholecover30/pcPackingrenewal(includingcoveropeningandclosing)60/pcNote:Renewalboltsandnutstobeextra.4.Tankworktankcleaningfreshwatertankupto100./tank.over100./tank.Note:Theabovepricewillbebasedontankcapacityabove50c.m.,upto50c.m.tankcapacityshallbeextra,removalofmudandscaleandventilationshallbeextra.SeawatertankUpto200./tank.Over200./tank.Note:Theabovepricewillbebasedontankcapacityabove100c.m.,upto100c.m.tankcapacityshallbeextra,removalofmudandscaleandventilationshallbeextra.OiltankUpto100c.m./tankDieseloil.Fueloil.Over100c.m./tankDieseloil.Fueloil.Note:Abovepricewillbebasedontankcapacityabout50c.m.,upto50c.m.tankcapacityshallbeextra.Engineroomdoublebottomtank,luboiltankcleaning,priceshallbechargedasdieseloiltank.Abovepriceexcludesopeningandclosingmanholecover,removingpipesandobstructionforaccess.Steamingandsolventwashingwillbechargedextra.Provideventilationfanequipmentshallbeextra.Tankremovalmudshallbeextra.Ifthetankcleanforhotwork,priceshallbeextra.(4)DerustingandremovalmudPaintingandderustpricesshallbaseonpricesforcargoholdspainting,tobechargedathigherlevel,whicharetobefixedaccordingtotheworkscontents.Washcement(suppliedbyowner)TankcapacityperpercoatRemovalmudetc.:Removaloilsludge240pertonMud60pertonMudover100tons50pertonSewagedisposal90pertonRemainswater30pertonRemainswaterover10tons25pertonTanktestingSeawatertest1per.Freshwatertank2per.Note:Fortankcapacityupto50.,shall50charge.AirtestperUSD1per.Theabovepriceexcludemanholecoverremoving,staging,cleaningoutremaindersofthetankandanyrepairworkandpumpingwateroutoftankaftertest.DerrickunionDerrickgooseneckToopenup,drawpin,clean,adjustandreassemble,perpc.SWL5tons10tons15tons110120145Note:accessstaging,renewalorrepair,ifany,tobeextra.BlockCargoblockoverhaulingoftopping,perpc.SWL5tons10tons15tons80100125Note:Doublesheavesblockoverhaulinginplace,thechargeshalladd50%,threesheavesadd80%foursheavesadd100%.Accessstaging,renewalorrepair,ofany,tobeextra.Bulltypebearingblock20%upofaboveprice.Deckcranepostsheavesandjibsheaveblockoverhaulperunit5tons26010tons350Ifremovaltoworkshopoverhaulingshallbeabove25%addprice.Cableremovalshallbeextra.DerrickboomanddeckcraneloadtestbyweightperunitDerrickboomtestproofweight5tons14510tons19515tons245Heavyderrickloadtestbyweight30tons115550tons216580tons4300Deckcranetestproofweight5tons24010tons34015tons440IV.MachineryDepartmentDieselmainengine(singleactingcrossheadtype)Openupcylindercover,removeotheraccessorypartsCylinderbore(mm)perunit4003605004006004407004808005209005601000600Drawoutpistonandcleanforsurvey,gaugingcylinderlinerandcloseuponcompletionCylinderbore(mm)perunit40060050067560075070082580090090097510001050Drawoutcylinderliner,cleanandpaintinwayofcoolingwaterspace,refitinpositionwithnewrubberrings,hydrotestlineroncompletion.(ownerssupplypaintandrubberrings)Cylinderbore(mm)perunit4004305004806005407005908006509007001000750Drawandexaminationofmain,crosshandandcrankbearing,cleanafterrefitting.(perpair)Cylinderbore(mm)CrossHandbearingCrankpinbearingMainbearing4005006007008009001000210230250270290310330160180200220240270300140160180200220250280Note:Foranysizebetweentwospecifiedsizes,therateofhighersizeshallbeapplied.Openupmainbearingattophalf,50%charge.Bearingsadjustingofclearanceshall200%charge.Gaugingandadjustingcentershallbeextra.Theabovepricesarenotapplicabletomediumspeedengine,shallbeextra.Duetotheerosionofengine’spartsformakingspecialtoolsforremovingandrefittingparts,thepriceshallbechargedextra.Anyrepairworkshallbeextra.ExhaustValveRemoveexhaustvalvetoworkshop,openup,clean,grindin,hydrotestandreturnonboard.Cylinderbore(mm)perunitcyl400--600400700--800420900--1000470StuffingBoxRemovepistonrodstuffingbox,renewsparemetallicpackingrings(ownersupply)dress,adjustclearanceandrefitsame.Cylinderbore(mm)perunitcyl400--600250700--800265900--1000280CrankshaftdeflectionTocheckcrankshaftdeflectionbeforeandafterrepairandsubmitcopiesofreading.For6cylinderengine1708cylinderengine190rTurbochargerOpencover,removerotor,clean,overhaul,renewownersupplyspareparts,closeandtest.(excluderemoveairinletcaseandexhaustcase,rotorballanceandsilencerchemicalcleaning)TypeperunitVTR200420VTR250530VTR320730VTR5001200VTR6301440VTR7502090HeatexchangersAux.condenser,.coolerand.cooler.Openupcovers,cleanseawaterside,coverinsidecoatwithpaintandclose,test,persetexchangerssurfaceareaUpto20.450Upto50.540Upto80.630Upto150.720.coolerand.coolerinsideandchemicalcleaninginworkshop.Openupcovers,cleaninsidewithchemical,testandclose,perset.exchangerssurfaceareaUpto20.810Upto50.970Upto80.1134Upto150.1296Note:Zincplateandotheraccessarypartsrenewalshallbeextra.Abovepriceexcludingremovalsofobstructionaccess.Ifstagingnecessary,pricetobeextra.AuxiliaryBoiler(Boileroutputhourverticalfiretubetype)(1)Cleanboilerwaterandfiresurface2800perboilerNote:Chemicalcleanshallbeextra.Superheaterordrawsuperheatercoilcleanshallbeextra.Openingofdoorsandhandholeshallbeextra.(2)Boilermountingsrepair:Boilermountingstoopenup,checkforsurveyinplace,grindin,andclosewithnewpacking.Valvediameter(mm)1”25mm2”50mm3”75mm4”100mm5”125mmGlobevalve405275100120Cock7080Note:Overhaulofsuperheatervalveshallbeextra.Anyrepairandrenewshallbeextra.Removevalvetoworkshoprepairshallbeextra.Safetyvalve:Safetyvalvetoopenup,checkforsurveyinplace,grindin,andclosewithnewpacking,refitsameandtest.Singlevalve270perpcDoublevalve390perpcNote:Removaltoworkshoprepairshallbeextra.TestSupplyfreshwaterfortesting,eachtest250PipeworkPiperenewalincludingbolt,nutandgasket,excludingflangesandbends.BoreMillimeterinchPiperenewalpermeterPerbendaddpriceSteelpipeCopperpipe251401?502652?803903?100412551506200825010300121724304048566580961401852304672901181351601842269151721233033567492Note:Forpipelengthunderonemeter,priceshallbeappliedasonemeter,forpipelengthoveronemeter,calculationwillbemadeaccordingactuallength,foranysizebetweentwospecifiedsizes,therateofhighersizeshallbeapplied.