手机整机出货检验标准[1]

手机整机出货检验 1. 不良分类 类 别 class 定 义 Definition 安全项目 (CRITICAL) (1) 不符合安全标准； not complied with the security specification (2) 对使用者有潜在的危险，如机械材料之锐利批峰。 Has potential danger to the user, such as sharp mechanical cutting 关键项目 (MAJOR) (1) 重要的质量特性不符合规定； the major quality feature not complied with the specification (2) 质量特性严重不符合规定； the quality feature not complied with the specification severely 一般项目 (MINOR) (1) 电子料的外观问题. Problems caused by electronic components’ looks (2) 一般机械材料(除塑胶壳及包装料)的外观问题. Problems caused by normal mechanical material’s look (except for plastic shell and package) (3) 不影响装配的轻微尺寸偏差. Slight dimension deviation which will not affect the installation 2. 抽样 Sampling Solution 抽样依据：国标《逐批检查计数抽样程序及抽样表 GB2828 ∽ 2829 – 87》 According to: Guo Biao << GB2828 ∽ 2829 – 87>> 检验项目 Items 样本大小代字 Sample volume AQL 安全项目（C） 不允许 Reject 关键项目（MA） 特殊检验水平S-2类 Inspection level S-2 0.65 一般项目（MI） 一般检验水平II类 Inspection level II 2.5 3. 验收标准 3.1 机身外观检验不良判据； Inspection standard for cosmetic 手机产品表面分类、定义和标准： The classification, definition or standard of mobile phone surface: a、 表面分类： surface classification 根据表面等级标准将表面分为“AA”、“A”、“B”、“C”面。 The surface will be classified as “AA”, “A”, “B”, “C” according to the surface classification standard b、 不良等级的定义： definition of defect level Level 0. 5 直径为0.005英寸的点 Spot whose diameter is 0.005 inch Level 1  直径为0.0075英寸的点 Spot whose diameter is 0.0075 inch Level 2  直径为0.01英寸的点(0.25mm) Spot whose diameter is 0.01 inch(0.25mm) Level 3  直径为0.015英寸的点(0.4mm) Spot whose diameter is 0.015 inch(0.4mm) Level 4  直径为0.02英寸的点(0. 5mm) Spot whose diameter is 0.02 inch(0.5mm) Level 5  直径为0.03英寸的点(0.8mm) Spot whose diameter is 0.03 inch(0.8mm) Level 6  直径为0.04英寸的点(1.0mm) Spot whose diameter is 0.04 inch(1.0mm) Level 7  直径为0.05英寸的点(1.3mm) Spot whose diameter is 0.05 inch(1.3mm) C、 划痕验收标准 Scratch inspection standard ITEM width front side back MA MI LENS SCRATCH 0.05mm =< 2mm - - 　√ 0.05mm =< 3mm - - 　√ 　 KEYPAD SCRATCH 0.08mm =< 3mm - - 　√ 0.08mm =< 5mm - - 　√ 　 HOUSING SCRATCH 0.08mm =< 3.0 mm =< 5.0mm =< 5.0mm √(surfaceA) √（surfaceB, surface C）　 0.1mm ~ =< 2.0mm =< 5.0mm =< 5.0mm √(surfaceA) √（surfaceB, surface C） ANT SCRATCH 0.08mm =< 5.0mm =< 2.0mm =< 2.0mm 　 √ 0.1mm ~ =< 3.0mm =< 3.0mm =< 5.0mm 　 √ * Definition of Surface A,B,C can be found 6.3.1 d d、 面等级标准： surface classification standard 如果一个表面有多个不良，那么所有不良的总和来决定此表面不良是否超标。(对于划痕，则把所有划痕的长度相加之和来决定是否超标，对于圆形不良，则其直径和 来决定是否超标) If one surface has more than one defect, the sum of all the defects will determine the final level of defect. (As for the scratch, the sum of defect should be the total length of all scratches, and as for spot, the sum of defect should be the sum of diameter of each spot.) AA面：只显示信息的区域 AA surface: for the area to display information 一个有颜色对比的不良不能超过Level 2(0.25mm) there is a spot that smaller than the Level 2 (0.25mm)in different color with the surface 一个同色的不良不能超过Level 3(0.4mm) there is a spot that smaller than the level 3(0.4mm) in same color with the surface A面：在使用过程中，直接在近处观看且暴露的主要面。 A surface: for the main surface and the surface show directly during using 一个有颜色对比的不良不能超过Level 3(0.4mm) there is a spot that smaller than the Level 3(0.4mm) in different color with the surface 一个同色的不良不能超过Level 4(0.5mm) there is a spot that smaller than the level 4(0.5mm) in same color with the surface B面：在使用过程中，不直接观看且暴露的次要面。 For the main surface and the surface does not show directly during using 一个不良不能超过Level 5(0.8mm) there is a spot that smaller than the Level 5 (0.8mm) C面：在使用过程中看不见的面。 For the surface does not show during using 一个不良不能超过Level 7(1.3mm) there is a spot that smaller than the Level 7 (1.3mm) 序号 Number 项目 Item 检查内容及规格 Content and specification 不良内容 Defect 不良分类 Defect classify C MA MI 1 机身商标、规格铭牌、装饰牌 Brand, Logo, ornament 位置、印刷、外观 Position, printing, outlooking 1、 遗漏、错误、贴反、脱落 missing, mistake, wrong paste, fall off √ 2、 印刷不良、文字不易辨读 bad printing, illegible character √ 3、 割伤、污损、凸起、浮贴、倾斜 scratch, blemish, convex, unstable paste, slant √ 4、 污点一点直径大于0.3mm以上 blemish N=1,D>0.3 mm √ 5、 污点一点直径于0.2~0.29mm blemish N=1, 0.2mm1mm √ 2、 金属类少于1mm时 metallic granule <1mm √ 3、 非金属类、摇动可清楚听见 nonmetallic granule, audible when shaking √ 10 LENS 外观 appearance 1、 能看到显示屏垫圈 the LENS pad can be seen √ 2、 LENS上印刷字体断线 Part missing character on LENS √ 3、 LENS内部有手指印（以反光能观察到为条件） Finger print can be seen (visible through reflection) √ 4、 实际安装LENS型号与手机规定的LENS型号不符（包括印刷字体不符） type of LENS not match the mobile spec( including the print type) √ 11 表面 surface AA面 AA class 一个有颜色对比的不良不能超过Level 2(0.25mm) a spot smaller than Level 2(0.25mm) in different color √ 一个同色的不良不能超过Level 3(0.4mm) a spot smaller than Level 3 (0.4mm) in same color A面 A class 一个有颜色对比的不良不能超过Level 3(0.4mm) a spot smaller than Level 3(0.4mm) in different color √ 一个同色的不良不能超过Level 4(0.5mm) a spot smaller than Level 4 (0.5mm) in same color B面 B class 一个不良不能超过Level 5(0.8mm) a spot smaller than Level 5(0.8mm) √ C面 C class 一个不良不能超过Level 7(1.3mm) a spot smaller than Level 7(1.3mm) √ 3.2 配件、包装材料检验不良判据； Inspection standard for accessory, packing material 序号 No. 项目 Item 检验内容及规格 Content &spec 不良内容 Defect 不良分类 Defect classify C MA MI 1 挂勾塞子 hook plug 外观 Appearance 外观不良 bad appearance 　 　 √ 缺失 missing 　 √ 　 2 电池 battery 外观结构及标识 appearance structure and label 1、 缺失，接点氧化 missing, contact point oxidized 　 √ 　 2、 未标识或标识错生产企业名称 no label or wrong label with manufacturer 　 　 √ 3、 未标识或标识错产品名称、商标、型号、出厂编号 no label or wrong label with product name, brand, type and leave factory number 　 　 √ 4、 未标识或标识错电压、电流额定容量 no label or wrong label with voltage, specified current volume 　 　 √ 5、 未标识或标识错电源的正负极 no label or wrong label with poles of battery 　 　 √ 6、 未标识或标识错警示与说明 no label or wrong label with warning and illustration 　 　 √ 7、 与手机匹配、定位不可靠且容易造成脱落 not stable match and 　 √ 　 8、 结构损伤、断裂 structure damage, broken 　 √ 　 9、 外观无明显刮伤、擦伤、裂伤 no obvious scratch, abrasion, crack in appearance 　 　 √ 3 充电器 charger 外观结构及标识 appearance and label 1、 未标识或标识错产品名称、商标、型号、出厂编号 no label or wrong label with product name, brand, type and leave factory number 　 　 √ 2、 未标识或标识错输入电压特性 no label or wrong label with input voltage feature 　 √ 　 3、 未标识或标识错输出电压、电流 no label or wrong label with output voltage, current 　 √ 　 4、 未标识或标识错安全认证及安全认证编号 no label or wrong label with security certificate and number of security certificate 　 √ 　 5、 结构损伤、断裂 structure damage, broken 　 √ 　 6、 外观无明显刮伤、擦伤、裂伤、凹凸 no obvious scratch, abrasion, crack or protrusion and concave 　 　 √ 4 旅充线&充电端子 charger line &charger plug 规格、外观结构、配合 spec, appearance structure, match 1、 规格不符（长度/颜色） spec unmatched (length/color) 　 √ 　 2、 线体破损、脱落 line broken, fall off 　 √ 　 3、 充电端子变形不能插入 deformation of charger plug and unable to plug in 　 √ 　 4、 充电端子头太紧或松动（不影响电气特性） tight or loosen charger plug( not influence the electric performance) 　 　 √ 5、 装置不良松动歪斜 bad installation, loosen or awry installation 　 √ 　 6、 生锈、电镀不良 rustiness, bad coating 　 √ 　 5 包装 package 包装状态 package state 包装箱损坏，潮湿或脏 damaged, humid or dirty package 　 √ 　 主件或附件潮湿 humid main part or accessory 　 √ 　 包装箱损坏，主件或附件外露 damaged package, protrusive main part or accessory 　 √ 　 包装箱脏及商标模糊不清 dirty package or blurred brand 　 √ 　 记号，商标 mark, brand 商标（铭牌）错，不正确或丢失 wrong ,incorrect or missing brand(LOGO) 　 √ 型号错，不正确或丢失 wrong, incorrect or missing type name 　 √ 　 大箱上的航运标签错或丢失 wrong or missing shipment label on container 　 √ 　 主件或附件错或丢失 wrong or missing main part or accessory 　 √ 　 序列号错或丢失 wrong or missing series number 　 　 √ 内箱 inner box 主件的泡沫塑料丢失 missing foam of main part 　 √ 　 木垫部分丢失 missing wood pad 　 √ 　 其它地方的垫子丢失 missing other pad 　 √ 　 附件 accessory 附属部分错或丢失 wrong or missing accessory 　 √ 　 其它附件错或丢失 wrong or missing other accessory 　 　 √ 文件部分（用户指南、保证卡等） file(user manual, warranty card etc.) 保证卡错、不正确、损坏、丢失、脏 wrong, incorrect, damage, missing or dirty warranty card 　 √ 　 用户指南中的重要部分错或丢失 wrong or missing main part of user manual 　 √ 　 用户指南中的不重要部分错或丢失 wrong or missing minor part of user manual 　 　 √ 其它文件错或丢失 wrong or missing other file 　 　 √ 注：充电器，电池的电性能及安全性能等指标要求以充电器，电池的检验标准为依据。 电池 序号 No. 项目 Item 检查内容及规格 Content & Spec. 不良内容 Defect 不良分类 Defect classify C MA MI 1 电性能 Electricity performance 执行标准：GB/T18287-2000 According to GB/T18287-2000 1、 无电压及套机后不能进行正常充/放电 No voltage, unable to charge/discharge √ 2、 无过充过放电保护 NO Overcharge or over discharge protection √ 3、 电池漏液 Battery liquid leakage √ 4、 电池膨胀 Battery bulged √ 5、 电池发热烧焦 Battery heat and burnt √ 6、 容量<标称值 Actual capacity150mΩ Inner resistance>15omΩ √ 2 振动 Vibration 与手机配套 Match the handset 1、 不振 No vibration √ 2、 上电自振 Auto vibrate when power on √ 3、 振动有杂音 Vibrate with noise √ 3 套机 match handset 1、 电池不可插入手机或不能完全到位 Battery unable to be inserted into handset or unfit √ 2、 电池可插入手机，但有卡阻不顺畅 Battery can be inserted into handset, but difficult √ 3、 电池取不下 Unable to dismantle the battery √ 4、 电池取下较困难、不顺畅 Difficult to dismantle the battery √ 5、 间隙大于0.15mm，或小于0.15mm但不均匀 clearance larger than 0.15mm or less than 0.15mm but not uniform √ 4 尺寸 Dimension 参照规格书 as per specification 尺寸超差 Dimension deviation √ 5 商标、规格铭牌、装饰牌 Brand, logo, ornament 位置、印刷、外观 Position, printing, out looking 1、 遗漏、错误、贴反、脱落 Missing, mistake, wrong paste., fall off √ 2、 印刷不良、文字不易辨读 Bad printing, illegible character √ 3、 割伤、污损、凸起、浮贴、倾斜 Scratch, blemish, convex, unstable paste √ 4、 污点一点直径大于0.4mm以上 Blemish N=1,D>0.4mm √ 6 机身外观 Cosmetic 执行外观检验标准According to: Soutec cosmetic inspecting sta 1、 划痕宽度>=0.08mm或长度>=5mm Scratch width>=0.08mm or length>=5mm √ 2、 一个有颜色对比的不良(污点)超过0.4mm a spot larger than0.4mm in different color √ 3、 外壳破损、裂伤 Shell damage, crack √ 4、 外壳变色、色差 Color change and chromatism in shell, √ 5、 胶壳泛白、压伤、冒胶 faded, damaged √ 6、 五金氧化、划伤 oxidation and scratch in metal material √ 7 外壳喷漆 Shell paint 执行外观检验标准 √ 8 电池其他安全、环境性能 Battery other safe, environment performance 执行标准：GB/T18287-2000 According to standard:GB/T8287-2000 √ 10 电池的标识 Label of battery 生产企业名称缺少或错误 name of the manufacturer lacked or wrong √ 产品名称、商标、型号、类型及出厂编号等缺少或错误 Product name, trade mark, item No., type and leave factory number lacked or wrong √ 标称电压、额定容量、充电限制电压缺少或错误 Voltage, specified volume, charging specified voltage lacked or wrong √ 正负极标记缺少或错误 Poles lacked or wrong √ 警示说明缺少或错误 Warning illustration lacked or wrong √ 充电器 序号 No. 项目 Item 检查内容及规格 Content & Spec. 检验标准 Inspection standard 不良分类 Defect classify C MA MI 1 标记和说明标记 Label and illustrative label 应包含额定电压、额定频率、额定电流、制造厂商标、型号规格、应有安全标记，标记应放置在该设备的外部面板上 Include: specified volume of voltage, frequency and current. trade mark of manufacturer, model no., specification, label placed on the outer panel. √ 2 对地泄漏电流 Leakage current to ground 试验电压为264V时，最大允许电流0.25 mA Testing voltage=264V,the max. current volume is 0.25mA √ 3 抗电强度 Intension of electricity resistance 试验电压部位：电源插头（初级）→输出端和通过导电箔进入的（次级），试验电压为3000Vac/50Hz,60s Testing voltage location: socket(primary) →fan-out, voltage=3000v/50Hz,time=60s √ 4 输出电压 Output voltage √ 5 输出电流 Input voltage √ 6 纹波电压 Ripple voltage √ 4 旅充线&充电端子 charger line &charger plug 规格、外观结构、配合 spec, appearance structure, match 规格不符（长度/颜色） spec unmatched (length/color) 　 √ 　 线体破损、脱落 line broken, fall off 　 √ 　 充电端子变形不能插入 deformation of charger plug and unable to plug in 　 √ 　 充电端子头太紧或松动（不影响电气特性） tight or loosen charger plug( not influence the electric performance) 　 　 √ 装置不良松动歪斜 bad installation, loosen or awry installation 　 √ 　 生锈、电镀不良 rustiness, bad platted 　 √ 　 5 充电器其他安全、环境性能 other safe, environment performance 执行标准： According to standard: √ 免提耳机 序号 No. 项目 Item 检查内容及规格 Content & Spec. 检验标准 Inspection standard 不良分类 Defect classify C MA MI 1 电性能 electric performance 参照规格书 as per specification Mic电阻不满足 Mic resistance fault √ Speaker电阻不满足 Speaker resistance fault √ 2 套机 Hand 可插入手机，但有卡阻不顺畅 can be inserted into handset, but difficult √ 取下较困难、不顺畅,造成手机或耳机损坏 Difficult to dismantle, cause damage √ 3 机械性能 mechanical performance 参照规格书 as per specification 耳机线损坏 string damage √ 五金轻微氧化,划伤 slight oxidation and scratch in metal material √ 五金严重氧化,不可用 grievous oxidation in metal material, unable to use √ 耳机上开关不灵或失效 switch malfunction, not stable √ 4 通话 call & receive 功能失效、不稳定 Malfunction, not stable √ 轻微杂音或失真 slight noise or distortion √ 严重杂音或失真 grievous noise or distortion √ 3.3 手机功能检验不良判据； Inspection standard for function 序号 Number 检验内容及规格 Item and Specification 不良内容 Defect 不良分类 Defect classify C MA MI 1 开机 Power on 不动作、不稳定、死机 No active, not stable, Dead lock 　 √ 　 2 检查IMEI号 IMEI checking 与手机外壳贴纸不符 IMEI stored in phone is different from That on the label 　 √ 　 3 检查软件版本 S/W version checking 与出货通知单不符 Not complied with the delivery notice 　 √ 　 4 检查数字键功能 Number keys function checking 动作失效、不稳定 Malfunction, not stale 　 √ 　 5 检查音量调整键功能 Volume key function checking 1、 动作失效 malfunction 　 √ 　 2、 不稳定 not stable 　 √ 　 3、 杂音 noise 　 √ 　 6 检查铃声功能 Tone checking 无声、杂音 Mute, noise 　 √ 　 7 检查振动功能 Vibrator checking 动作失效、不稳定 malfunction, not stable 　 √ 　 8 检查LCD显示功能 LCD checking 1、 显示失效、有黑线、黑点、漏液 Display disable, black line, black pixel, liquid leakage 　 √ 　 2、 字体缺笔划 stroke missing 　 √ 　 3、 图形不完整 graphic incomplete 　 √ 　 4、 LED不亮、不稳定 LED disable, not stable 　 √ 　 9 检查锁键盘功能 Keyboard lock checking 功能失效、不稳定 Malfunction, not stable 　 √ 　 10 检查保密设置功能 Password setting checking 功能失效、不稳定 Malfunction, not stable 　 √ 　 11 检查呼叫转移功能 Calling divert checking 功能失效、不稳定 Malfunction, not stable 　 √ 　 12 检查短信息（SMS）功能 SMS checking 功能失效、不稳定 Malfunction, not stable 　 √ 　 13 检查输入法功能 Input checking 功能失效、不稳定 Malfunction, not stable 　 √ 　 14 检查快捷功能 Shortcut checking 功能失效、不稳定 Malfunction, not stable 　 √ 　 15 检查菜单（Menu）功能 Menu checking 功能失效、不稳定 Malfunction, not stable 　 √ 　 16 检查电话簿功能 Phonebook checking 功能失效、不稳定 Malfunction, not stable 　 √ 　 17 检查上下左右功能键 Direction keys checking 功能失效、不稳定 Malfunction, not stable 　 √ 　 18 检查词典功能 dictionary checking 功能失效、不稳定 Malfunction, not stable 　 √ 　 19 检查信箱功能 Mailbox checking 功能失效、不稳定 Malfunction, not stable 　 √ 　 20 检查上网功能 Wap checking 功能失效、不稳定 Malfunction, not stable 　 √ 　 21 检查游戏功能 Game checking 功能失效、不稳定 Malfunction, not stable 　 √ 　 22 检查数据通信功能 Data communication checking 功能失效、不稳定 Malfunction, not stable 　 √ 　 23 用手轻拍手机 Pat the phone lightly 1、 拍打后不工作 Halt after patting 　 √ 　 2、 拍打后不稳定 Not stable after patting 　 √ 　 3、 拍打杂音 Noisy after patting 　 √ 　 4、 SIM卡松动 SIM becomes flexible after tapping 　 √ 　 5、 拍打时出现异常 Abnormal after tapping 　 √ 　 24 检查耳机插口功能 Earphone socket checking 失真、杂音大 Distortion, noise 　 √ 　 25 检查通话功能（可能因基站不同而受影响） Talk checking(Maybe effected by different BS) 无法拨接电话（包括无插卡时拨紧急电话112），无法受话、掉线、掉话、杂音、回音 Dial or answer disable (including emergency call 112 disable), answer disable, line dropping, talk missing, noise, echo 　 √ 　 26 检查充电功能 Charger missing 1、 充电失败 Charge disable 　 √ 　 2、 接触不良 Not stable contact 　 √ 　 3、 充电显示异常 Abnormal display when charge 　 √ 　 4、 关机不充电 Charge disable when power off 　 √ 　 27 关机 Power off 不动作 、不稳定、自动关机 Disable, not stable, power off automatically 　 √ 　 3.4 主要电气性能检验不良判据。 Inspection standard for electric performance a. GSM 900 Items Required Spec Test condition TX power level Level 5:31.0~35dbm Level 7:29+/-3dbm Level 11:21+/-3dbm Level 15:13+/-3dbm Level 19:5+/-5dbm Set MS at channel 1,62,124 Set MS at channel 1,62,124 Set MS at channel 1,62,124 Set MS at channel 1,62,124 Set MS at channel 1,62,124 Frequency error <+/0.1ppm(±900Hz) Set MS @TX power level 5,15,19 for Channel 1,62,124 Phase error <5 degree rms, <20 degree peak Set MS @TX power level 5,15, 19 for Channel 1,62,124 Power time template +/-10us<-6dbc +/-18us<-30dbc +/-28us<-70dbc Set MS @TX power level 5,15, 19 for Channel 1,62,124 Output RF Spectrum (due to Switching transient) Power level 5: Fc+/-400khz:-19dbm Fc+/-600khz:-21dbm Fc+/-1200khz:-21dbm Fc+/-1800khz:-24dbm Set MS @TX power level 5 for channel 62 RBW=30KHZ VBW=100KHZ Peak Hold Measurement Output RF Spectrum (due to Modulation) Fc=/-200khz <-30dbc or –36dbm fc+/-250khz <-33dbc or –36dbm fc+/-400khz <-60dbc or –36dbm fc+/-600khz to 1800khz <60dbc or –51dbm Set MS TX power level 5 for channel 62 RBW=30KHZ VBW=30KHZ For<1800khz RBW=100KHZ RBW=100KHZ Sensitivity -102dbm for ClassⅡ BER<2.4% Set MS TX power level 5 at