VISHAY电容器在新能源中的应用

Vishay Capacitors (全系列电容产品供应商) 钽电容 薄膜电容 铝电解电容 陶瓷电容 特许专业代理商 WESTPAC ELECTRONICS LIMITED 威柏电子 Peter Zhao 赵晓磊 VISHAY 产品线 市场师 ------------------------------------------------------------------------------------ Shenzhen Westpac Electronics Co.,Ltd 深圳市威柏德电子有限公司(威柏电子深圳分公司) 电话 :0755-8826 7606 直线电话: 0755-8826 2982 手机: (86) 150 1364 1390 传真: 0755-8826 7406 E-mail:PeterZhao@westpac-hk.com.hk ------------------------------------------------------------------------------------ VISHAY 产品线 市场工程师 Renewable energy applications are growing at a faster pace than expected, clearly influenced by the economic stimulus packages announced by several governments to invest on upgrading the existing power grid to make it more efficient, while integrating renewable energy systems into the existing power supply chain. 新能源比想像中来得 更快, 各国政府都在宣布更多的投资. 全球2009年生产的新能源 是1.23 万亿瓦 (Trillion Watt), 占到了整个能源 18%(from China Environmental News) General Background,背景 2WESTPAC ELECTRONICS WESTPAC ELECTRONICS 威柏电子有限公司威柏电子有限公司 http://www.westpachttp://www.westpac--hk.comhk.com Peter Zhao 赵晓磊 VISHAY 产品线 市场工程师 特许专业代理商 WESTPAC ELECTRONICS LIMITED 威柏电子 富士电机富士电机IGBT/IPMIGBT/IPM中国区一级代理中国区一级代理--威柏电子威柏电子  Solar Energy (Inverter) 太阳能  Wind Power (Inverter) 风能  Electrical Vehicles – HEV (Edrive) 电动车  Charge Station (Edrive) 充电桩 Traction (Train, Subway) New Opportunities in Renewable Energy Industry 新能源工业中的新机会 3 All of them profoundly rely on better management of the energy conversion. High reliability, withstanding tough ambient conditions, and long expected life are just a few targets of the technical innovations today. 所有这些新能源产品依赖更好的能量转换管理, 那么高可靠性, 耐恶劣的环境, 并且 期待长寿命的器件… 是不可缺少的条件… WESTPAC ELECTRONICS WESTPAC ELECTRONICS 威柏电子有限公司威柏电子有限公司 http://www.westpachttp://www.westpac--hk.comhk.com 特许专业代理商 WESTPAC ELECTRONICS LIMITED 威柏电子 VISHAY 产品线 市场工程师 (Back-up) Power Supply (UPS) Motor Control (power from mains) – Single Phase – Three Phase Inverter (power to mains) – Solar / Wind – Fuel Cell Traction (Train, Subway) Pulsed Power (HF-Plasma, Welding) DC-link focus Applications  DC-link Industrial: MKP1848  DC-link Automotive: MKP1849 (Customized)  Snubber Wind Energy: 386 / MKP386M Filmcapacitor for industrial and automotive applications 5WESTPAC ELECTRONICS WESTPAC ELECTRONICS 威柏电子有限公司威柏电子有限公司 http://www.westpachttp://www.westpac--hk.comhk.com 特许专业代理商 WESTPAC ELECTRONICS LIMITED 威柏电子 The most important applications for DC link is to support a DC network by supplying periodically high currents for DC and AC motor drives. We can divide the DC applications into three main fields:  Industrial: renewable energy, motor drives, UPS and welders;  Automotive: inverters for hybrid and electrical vehicles (HEV);  Train: inverters for auxiliary equipments; All of them profoundly rely on better management of the energy conversion. High reliability, withstanding tough ambient conditions, and long expected life are just a few targets of the technical innovations today. Applications DC Links 6WESTPAC ELECTRONICS WESTPAC ELECTRONICS 威柏电子有限公司威柏电子有限公司 http://www.westpachttp://www.westpac--hk.comhk.com 特许专业代理商 WESTPAC ELECTRONICS LIMITED 威柏电子 Construction: MKP (Metallized Polypropylene Film) 2 or 4 pins, (6 or 12 for the big C-values) Application: DC-Filtering applications Motor drives, Windmills, Solar Panels Parameter: Undc: Cap range 450VDC 1…400µF 700VDC 1…320µF 900VDC 1…100µF 1100VDC 1…60µF 1200VDC 1…60µF Pcm= 27,5…52,5mm Rated temperature: 105°C Status: production 2008 Industrial DC link Capacitor MKP1848 7WESTPAC ELECTRONICS WESTPAC ELECTRONICS 威柏电子有限公司威柏电子有限公司 http://www.westpachttp://www.westpac--hk.comhk.com 特许专业代理商 WESTPAC ELECTRONICS LIMITED 威柏电子 Industrial DC link Capacitor MKP1848 Key benefits  High rms current capabilities up to 1Arms/µF;  Overvoltage withstanding up to 1.3 times the rated voltage (1min/day);  Handle a reverse voltage;  High peak current capabilities (dv/dt);  Low ESL  No electrolyte inside;  Long lifetime (no drying out);  Pitch 27,5mm - 52,5mm and customized solutions; 8WESTPAC ELECTRONICS WESTPAC ELECTRONICS 威柏电子有限公司威柏电子有限公司 http://www.westpachttp://www.westpac--hk.comhk.com 特许专业代理商 WESTPAC ELECTRONICS LIMITED 威柏电子 Application: DC-Filtering applications 1MW/1.5MW/2MW/2.5MW or above Windmills Terminations: Tinned Embedded Bus Bar or Screw Connections Parameter: Undc: Cap range 450VDC 500…6000µF 575VDC 500…6000µF 700VDC 500…6000µF 800VDC 500…6000µF 900VDC 500…6000µF 1100VDC 500...4000uF 1200VDC 500...4000uF Industrial DC link Capacitor MKP1849 9WESTPAC ELECTRONICS WESTPAC ELECTRONICS 威柏电子有限公司威柏电子有限公司 http://www.westpachttp://www.westpac--hk.comhk.com 特许专业代理商 WESTPAC ELECTRONICS LIMITED 威柏电子 Snubber capacitors for industrial applications 吸收电容 BFC2386 - MKP386M 10WESTPAC ELECTRONICS WESTPAC ELECTRONICS 威柏电子有限公司威柏电子有限公司 http://www.westpachttp://www.westpac--hk.comhk.com Why using a snubber? - reduce or eliminate voltage or current spikes - limit dv/dt or di/dt - keep the load in the safe operating area (SOA) - reduce EMI by clamping voltage and current ringing - reduce the total losses due to switching BFC2386 - MKP386M 11WESTPAC ELECTRONICS WESTPAC ELECTRONICS 威柏电子有限公司威柏电子有限公司 http://www.westpachttp://www.westpac--hk.comhk.com RC-network resistor-capacitor damping network, most common used. - It reduces the peak voltage at turn-off. - Damps the ringing. - R = self resistance of the IGBT Used: low and medium power applications and as secondary damping network to suppress the high frequency ringing Basic snubber circuit BFC2386 - MKP386M 12WESTPAC ELECTRONICS WESTPAC ELECTRONICS 威柏电子有限公司威柏电子有限公司 http://www.westpachttp://www.westpac--hk.comhk.com RCD-network resistor-capacitor-diode damping network. Several advantages over the RC: - reduces the total loss, including both switching and snubber losses. - the load line pass better within the SOA (safe operating area). - for a given value of Cs, the total losses will be less - the shunt cap. (Cp) across the switch is a useful part of the snubber Basic snubber circuit BFC2386 - MKP386M 13WESTPAC ELECTRONICS WESTPAC ELECTRONICS 威柏电子有限公司威柏电子有限公司 http://www.westpachttp://www.westpac--hk.comhk.com The most important criteria are: - Low self inductance - Low ESR (equivalent serie resistance) - High pulse load capability (dv/dt) - low loss factor (tg delta) 386/386M snubber features: - Low loss polypropylene design - Low self inductance achieved by end-surface contacting - High pulse load capability due to double sided metallization or wave cute - High voltage / overvoltage strength - Different connection configurations Ideal snubber capacitor BFC2386 - MKP386M 14WESTPAC ELECTRONICS WESTPAC ELECTRONICS 威柏电子有限公司威柏电子有限公司 http://www.westpachttp://www.westpac--hk.comhk.com  String Inverters (Professional>10KW)  Power Plant Inverters (Professional>300KW) Solar Energy (PV Gird-Connected Inverters) 太阳能 15 富士电机富士电机IGBT/IPMIGBT/IPM中国区一级代理中国区一级代理--威柏电子威柏电子 WESTPAC ELECTRONICS WESTPAC ELECTRONICS 威柏电子有限公司威柏电子有限公司 http://www.westpachttp://www.westpac--hk.comhk.com VISHAY 产品线 市场工程师 威柏电子提供光伏变流核心功率器件 Application Note for Solar Inverters 16 Capacitor电 容 Type 型号用途 Function 功 能 Family Vishay 产品系列 Comments 备注 Film 薄膜 RFI 安规,抗干扰 X1 mkp338 4 (440Vac) Film薄膜 RFI安规,抗干扰 X2 mkp 339 (310Vac) Ceramic 陶瓷 RFI安规,抗干扰 Y1 & Y2 VY1 /VY2 Film薄膜 DC-Link DC + Ripple MKP1848 Applied for String Type. Film 薄膜 DC-Link DC + Ripple MKP1849 Applied for Power Plant Type. Film 薄膜 Snubber IGBT Protecting mmkp 386M Could be covered by part of DC-Link's function in the future. WESTPAC ELECTRONICS WESTPAC ELECTRONICS 威柏电子有限公司威柏电子有限公司 http://www.westpachttp://www.westpac--hk.comhk.com Application Note for Solar Inverters 17 美国Power One 10KW Solar Inverter 德国SMA 3KW Solar Inverter WESTPAC ELECTRONICS WESTPAC ELECTRONICS 威柏电子有限公司威柏电子有限公司 http://www.westpachttp://www.westpac--hk.comhk.com 特许专业代理商 WESTPAC ELECTRONICS LIMITED 威柏电子 Opportunity for Vishay capacitors 18 Meanwhile, we also take opportunity to design in VY series in all Solar Inverters’ EMC part. VY2102M29Y5US6TV7/VY2152M31Y5US6TV7/VY2332M41Y5US6TV7/VY2472M49Y5US6TV7/VY2222M35Y5US6TV0/VY2103M63Y5US6TV0 5KW Solar Inverters Vishay P/N 参考价钱( usd/只) 规格 单机用量 备注 MKP1848650094Y5 9 50uf/900v 2pcs 替代4pcs铝电, MKP1848612704K2 6 12uf/700v 8pcs 可以吸收更高的纹波电流 BFC2 338 48164 3.3 3pcs 10KW/15KW Solar Inverters: Vishay P/N Unit Price ($) 规格 单机用量 备注 MKP1848650094Y5 9 50uf/900v 8-28pcs MKP1848640094Y5 6 40uf/900v 20KW Solar Inverters Vishay P/N Unit Price ($) 规格 单机用量 备注 MKP1848710454Y5 n/a 100uf/450v 500KW Solar Inverters (Power Plant Type): Vishay P/N Unit Price ($) 规格 单机用量 备注 MKP1849 830 110Kxxx 950 3000µF / 10% / 1100Vndc @85°C / 340 x 110 x 345 (lmax*hmax*wmax) 1 Irms (10kHz @85°C) = 900Arms MKP1849 810 120Kxxx 600 1000uF/10%/1200Vdc @85°C/230 x 110 x 180 (lmax*hmax*wmax) 1 Irms (10kHz @85°C) = 360Arms MKP386M447160JT0 8 1600Vdc/0.47uF/5% 4-18 WESTPAC ELECTRONICS WESTPAC ELECTRONICS 威柏电子有限公司威柏电子有限公司 http://www.westpachttp://www.westpac--hk.comhk.com 特许专业代理商 WESTPAC ELECTRONICS LIMITED 威柏电子  At present, the double-fed induction generator models (双馈机型大) share half of the whole market, and for the current status of China, the majority of the plant in the research and production of the model for most of the MW-class synchronization double-fed wind turbine cabinet (双馈并网型风电机组). Double-fed wind power converter is one of the core components in MW-class double-fed induction generators. 现在来说,双馈机型大概占有一半的市场 变频器是双馈并网型风电机组里的核心部件. Wind Power (Gird-Connected Inverters) 风能 20 富士电机富士电机IGBT/IPMIGBT/IPM中国区一级代理中国区一级代理--威柏电子威柏电子 WESTPAC ELECTRONICS WESTPAC ELECTRONICS 威柏电子有限公司威柏电子有限公司 http://www.westpachttp://www.westpac--hk.comhk.com Application Note for Wind Power Inverters 21 Capacitor Type Function Vishay 产品系列 Family Comments Film薄膜 RFI X1 338 4 (440Vac) Film薄膜 RFI X2 339 (310Vac) Ceramic陶瓷 RFI Y2 VY2 Alu铝电解 DC-Link DC + Ripple 102 500V/105度/5000小时 Film薄膜 DC-Link DC + Ripple MKP1849 Life time over 20 years and will take the position of Alu capacitor step by step. Film薄膜 Snubber IGBT Protecting 386M Customized according to the different type of IGBT. WESTPAC ELECTRONICS WESTPAC ELECTRONICS 威柏电子有限公司威柏电子有限公司 http://www.westpachttp://www.westpac--hk.comhk.com 特许专业代理商 WESTPAC ELECTRONICS LIMITED 威柏电子 Opportunity for Vishay capacitors 22 IGBT Solution: Semikron 2403GB172 (通用) Snubber: Proposed MKP386M447160JT0 (1600Vdc/0.47uF/5%). (吸收突波用) High Low Leads Termination Design to fit IGBT. Few Players: WIMA/CDE/Vishay Usage: around 20- 40pcs per IGBT Reference Price: 6usd/pcs DC-Link: Proposed MKP1849/1200Vdc/1300uF/10% with 4 terminals directly connect to IGBT and "+""-" output on the other side. DC-Link: Customer may use Alu caps (450Vdc/3900uF), try 500V/105C/5000H AL-CAP, Film DC-Link capacitor to replace. to increase the Windmill Efficiency. WESTPAC ELECTRONICS WESTPAC ELECTRONICS 威柏电子有限公司威柏电子有限公司 http://www.westpachttp://www.westpac--hk.comhk.com 特许专业代理商 WESTPAC ELECTRONICS LIMITED 威柏电子  E Car Mini (30KW+)  E Car (60KW+)  E Bus (120KW+) Electricial Vehicles (E Drive) 23 富士电机富士电机IGBT/IPMIGBT/IPM中国区一级代理中国区一级代理--威柏电子威柏电子 WESTPAC ELECTRONICS WESTPAC ELECTRONICS 威柏电子有限公司威柏电子有限公司 http://www.westpachttp://www.westpac--hk.comhk.com VISHAY 产品线 市场工程师 24 汽车级薄膜电容在EV Driver上的参考设计 § 30KW EV Drive Design • IGBT Solution: FUJI HybridPACK 1 • MKP1849/450/300uF/10% § 60KW EV Drive Design • IGBT Solution: FUJI HybridPACK 2 • MKP1849/550Vdc/820uF/10% § 100KW EV Drive Design • IGBT Solution: FUJI PrimePACK 3 • MKP1849/900Vdc/1000uF/10% • Dimensions尺寸: 270*120*85mm Note § 在汽车电驱应用中, MKP1849 电容同时 具备 DC-Link 和 Snubber 的功能. § Mostly Customized Item.大部分定制产 品 WESTPAC ELECTRONICS WESTPAC ELECTRONICS 威柏电子有限公司威柏电子有限公司 http://www.westpachttp://www.westpac--hk.comhk.com 特许专业代理商 WESTPAC ELECTRONICS LIMITED 威柏电子 富士水冷汽车级IGBT WESTPAC ELECTRONICS WESTPAC ELECTRONICS 威柏电子有限公司威柏电子有限公司 http://www.westpachttp://www.westpac--hk.comhk.com MKP1849/1000uF / 900Vdc Solution for 130KW E Drive 25WESTPAC ELECTRONICS WESTPAC ELECTRONICS 威柏电子有限公司威柏电子有限公司 http://www.westpachttp://www.westpac--hk.comhk.com 特许专业代理商 WESTPAC ELECTRONICS LIMITED 威柏电子 26 IGBT P/N:IGBT P/N: 6MBI450V6MBI450V--120120 威柏威柏EVEV电驱系统电驱系统DCDC--LINKLINK解决方案应用实例解决方案应用实例 MKP 1849MKP 1849 WESTPAC ELECTRONICS WESTPAC ELECTRONICS 威柏电子有限公司威柏电子有限公司 http://www.westpachttp://www.westpac--hk.comhk.com 27WESTPAC ELECTRONICS WESTPAC ELECTRONICS 威柏电子有限公司威柏电子有限公司 http://www.westpachttp://www.westpac--hk.comhk.com 特许专业代理商 WESTPAC ELECTRONICS LIMITED 威柏电子  Mainly Develop by the State Grid Group in China Charge Station 充电桩 28WESTPAC ELECTRONICS WESTPAC ELECTRONICS 威柏电子有限公司威柏电子有限公司 http://www.westpachttp://www.westpac--hk.comhk.com 特许专业代理商 WESTPAC ELECTRONICS LIMITED 威柏电子 Design in Achievements on Charge Station 29 Working Conditions Request: 15KHz Switch Frequency; 250Arms; 800Vdc; 20nH DC-Link Capacitor Request: 5X50uF/850Vdc We proposed MKP1848650085Y5 to them and they will check the spec and buy a SPQ for test. Snubber Capacitor Request: We proposed BFC2 386 82474 (1250Vdc/0.47uF) to customer and samples are under processed. *IGBT Solution: Infineon WESTPAC ELECTRONICS WESTPAC ELECTRONICS 威柏电子有限公司威柏电子有限公司 http://www.westpachttp://www.westpac--hk.comhk.com 特许专业代理商 WESTPAC ELECTRONICS LIMITED 威柏电子 香港总公司-VISHAY香港一级代理： 威柏电子有限公司. Westpac Electronics Limited. 香港九龙观塘成业街 7号宁晋中心 33字楼 B室 电话: (852)2763 5991 传真: (852)2343 6979 电邮: info@westpac-hk.com.hk 国内办事处： Westpac威柏深圳分公司-VISHAY深圳一级代理： 深圳市威柏德电子有限公司 深圳: 深圳市福田区金田路诺德中心 17楼 B室 电邮: James@westpac-hk.com.hk 电话: 0755-88267606 88262913 88262982 88262986 88262967 传真: 0755-88267406 深圳富士 IGBT现货销售热线：137 2874 5337,137 3395 0329,150 1364 1390,158 1559 6243 Westpac威柏东莞办事处-VISHAY东莞一级代理: 广东省东莞市凤岗镇商业街新世纪广场 12D 电话: 0769-8750 4338 传真: 0769-8750 4328 Westpac威柏上海代处-VISHAY上海一级代理: 上海市南丹东路 238号新东亚 27楼 A座 电邮: FrankChan@westpac-hk.com.hk 电话: 021-5489 1460,5489 1461 传真: 021-5425 9682 上海富士 IGBT现货销售热线：136 7172 9233,139 1715 0611, 138 1785 4346 Westpac威柏青岛分公司-VISHAY青岛一级代理: 青岛市市南区丰县路 2号博思公寓 2-1902室 电邮: GuanJiFang@westpac-hk.com.hk 电话: 0532-8823 1566,8580 3033,8582 3798 传真: 0532-8580 7948 青岛富士 IGBT现货销售热线：158 6474 9111,135 8920 7451, Westpac威柏成都代表处-VISHAY成都一级代理: 四川省成都市武侯区洗面桥 18号金茂礼都北楼 10楼 7号 电邮: AaronYang@westpac-hk.com.hk 电话: 028-8554 0368 传真: 028-8554 0368 成都富士 IGBT现货销售热线：151 9661 9680,139 8064 4916, 186 8166 9866 Westpac威柏北京代表处-VISHAY北京一级代理: 北京市丰台区马家堡西路 36号东亚三环中心 1号楼 21字楼 2112室 电邮: BobYu@westpac-hk.com.hk 电话: 010-6750 6489 传真: 010-6750 6489 北京富士 IGBT现货销售热线：139 5421 6733,150 1062 5283, 138 6987 7863 特许专业代理商 WESTPAC ELECTRONICS LIMITED 威柏电子