CabConn20

Universal Serial Bus Cables and Connectors Class Document Revision 2.0 August 2007 Cables and Connectors Class Document Revision 2.0 ii August 2007 Revision History Rev Date Filename Comments 2.0 RC 6 August 10, 2007 CabConnRC6_Aug10.doc Added Go/No-go & latch measurement for Micro series Added Drain wire inspection process Added pin contact visual inspection Added clarifying text to 4-axis test description 2.0 RC5 June 5, 2007 CabConn20RC5_June5 Removed Shielding Effectiveness Replace Rotational Continuity with 4-Axis continuity Other miscellaneous minor changes 2.0 RC4 May, 2007 CabConn20RC4_May07 Cable Construction inspection added 2.0 April 4, 2007 CabConn20 Removed Shielding Effectiveness, Added power line resistance test Added cable rotation test 2.0 February 14, 2007 CabConn Rev 2.0 Edits from Tsuyoshi YAMANE of Matsushita 2.0 February 13, 2007 CabConn Rev 2.0 Edited by Jim Koser new chart from Hirose 2.0 February 7, 2007 CabConn Rev 2.0 Edited draft 2.02RC2 February 6, 2007 CabConnRC2_02-06-07 Work group editorials 2.01RC2 December 6, 2006 CabConnRC2_12-06-06 Work group editorials 2.0RC2 July 11, 2006 CabConnRC2_7-11-06 Added durability requirements for Ruggedized Standard “A” receptacle and durability requirements for Micro series 2.0RC2 June 7, 2006 CabConnRC2_6-7-06 Added new critical dimensions drawings for standard “A” and “B” plugs and receptacles and changed the criteria for “mini” products to the use of go – no go gages in Appendix B 2.0RC2 March 24, 2006 CabConnRC2_3-23-06.doc Added new IP agreement 2.0RC2 December 03,2003 CabConnRC2.doc Final edit during USB DWG meeting in Austin prior to posting the document to Web site 2.0RC1 October 29, 2002 CabConnRC1.doc Adjust formatting in technical edit pass 2.0RC August 13, 2002 Rewrite of test program to reflect current practice and general updates to reflect changes in the USB Specification. 1.1 September 1, 1999 Editorial Update for improved use. Add Appendices ‘A’ and ‘B.’ 1.0 May 22, 1999 Accepted unanimously by USB-IF DWG after 30-day posting without negative comment. 1.0RC March 27, 1999 Release for industry comment 0.9a January 19, 1999 Moved to Revision 0.9 by consensus of the Cable & Connector Work Group. Pending final editorial cleanup RRs to be voted on at a special Cable & Connector Work Group meeting February 21, 1999. 0.9RC December 18, 1998 Moves Document to 0.9RC by consensus of the Cable & Connector Group to Version 0.9 without Appendices Drawings and Lab Listings. Special dispensation by the DWG to move to Revision 1.0 for use at the January 1999 Plug Fest. 0.8 October 20, 1998 Release for industry comment Revision 2.0 Cables and Connectors Class Document August 2007 iii 0.7m October 16, 1998 Adds Addenda content 0.7f October 9. 1998 Adds additional Application Specific USB Product Specification content. 0.7 September 30, 1998 Supersedes segments of Chapter 6 Revision 1.1 Release Candidate 1.0c. Please send comments via electronic mail Admin@usb.org INTELLECTUAL PROPERTY DISCLAIMER THIS SPECIFICATION IS PROVIDED TO YOU “AS IS” WITH NO WARRANTIES WHATSOEVER, INCLUDING ANY WARRANTY OF MERCHANTABILITY, NON-INFRINGEMENT, OR FITNESS FOR ANY PARTICULAR PURPOSE. THE AUTHORS OF THIS SPECIFICATION DISCLAIM ALL LIABILITY, INCLUDING LIABILITY FOR INFRINGEMENT OF ANY PROPRIETARY RIGHTS, RELATING TO USE OR IMPLEMENTATION OF INFORMATION IN THIS SPECIFICATION. THE PROVISION OF THIS SPECIFICATION TO YOU DOES NOT PROVIDE YOU WITH ANY LICENSE, EXPRESS OR IMPLIED, BY ESTOPPEL OR OTHERWISE, TO ANY INTELLECTUAL PROPERTY RIGHTS. All product names are trademarks, registered trademarks, or service marks of their respective owners. USB Cables and Connectors Class Document © Copyright 2007, USB Implementers Forum All rights reserved. Cables and Connectors Class Document Revision 2.0 iv August 2007 Contributors Name Company E-mail Address James R. Koser Foxconn Electronics – CCWG Chair jim.koser@foxconn.com Tsuneki Watanabe Foxconn Electronics t.watanabe@foxconn.com Jim Zhao Foxconn Electronics Jim.zhao@foxconn.com George G. Olear II Contech Research – Co-Editor ggo@contechresearch.com Jaremy Flake ATL Technology – CCWG Scribe jaremyf@atlconnect.com Glen Chandler Acon glenc@acon.com George Yee Acon George.Yee@acon.com Roy Ting ELKA International Ltd. roy@elka.com.tw Sophia Liu ETC (Electronic Test Center, Taiwan) scl@etc.org.tw Bill Northey FCI William.northey@fciconnect.com Jack Lu Foxlink International, Inc. Jack_lu@foxlink.com Wen Yang Foxlink International, Inc. wen@foxlink.com Yasuhiro Ishii Fujikura Ltd Yishii@fujikura.co.jp Shigreu Ashida Fujikura Ltd Ashidas@fujikura.co.jp Marksuk Piyavit Fujikura Ltd MPiyavit @fujikura.com Hiromichi Kato Fujikura Ltd pakl@fujikura.com Sathid Inthon Fujikura Ltd isathid @fujikura.com Makoto Kikuchi Fujikura Ltd mkikuchi@fujikura.co.jp Hiroshi Nakazawa Hirose Electric Co. Ltd Hiroshi Nakazawa@hirose.co.jp Yousuke Takeuchi Hirose Electric Co. Ltd Yousuke_Takeuchi@hirose.co.jp Shinya Tono Hirose Electric Co. Ltd Shinya_tohno@hirose.co.jp Karl Kwiat Hirose Electric Co. Ltd kkwiat@hirose.com Kazunori Ichikawa Hirose Electric Co. Ltd Kazunori_Ichikawa@hirose.co.jp Toshi Sasaki Honda Connectors t.sasaki@honda-connectors.co.jp Jim Eilers Hosiden eilersjm@hoaco.com Tsuyoshi Kitagawa Hosiden kitagawat@hoaco.com David Suryoutomo Japan Aviation Electronics, Inc suryoutomod@jae.com Ron Muir Japan Aviation Electronics, Inc muirr@jae.com Kazuhiro Saito Japan Aviation Electronics, Inc saitouk@jae.co.jp Takahiro Deguchi JST Mfg. Co. Ltd tdeguchi@jst-mfg.com Yasuhira Miya JST Mfg. Co. Ltd ymiya@jst-mfg.com Revision 2.0 Cables and Connectors Class Document August 2007 v Yoichi Nakazawa JST Mfg. Co. Ltd ynakazawa@jst-mfg.com Hironori Handa JST Mfg. Co. Ltd hhanda@jst-mfg.com Vincent Chen Longwell vince@longwell.com Ron Ward Matsushita Electronics rward@us.pewg.panasonic.com Hitoshi Kawamura Mitsumi h_kawamura@sales.mitsumi.co.jp Atsushi Nishio Mitsumi a_nishio@eeb.mitsumi.co.jp Yasuhiko Shinohara Mitsumi y_shinohara@eeb.mitsumi.co.jp Scott Sommers Molex Scott.sommers@molex.com E. Mark Rodda Motorola PCS markrodda@motorola.com Sheldon Singleton National Technical Systems sheldons@ntscorp.com Sam Liu Newnex saml@newnex.com Jan Fahllund Nokia Corporation Jan.h.fahllund@nokia.com Kai Silvennoine Nokia Corporation Kai.silvennoine@nokia.com Richard Petrie Nokia Corporation Richard.petrie@nokia.com Jussi Takaneva Nokia Corporation Jussi.Takaneva@nokia.com Panu Ylihaavisto Nokia Corporation Panu.Ylihaavisto@nokia.com Arthur Zarnowitz Palm arthur.zarnowitz@palm.com Dave Peters Palm dave.peters@palm.com Tetsuji Kawaguchi Panasonic (Matsushita) t Kawaguchi@us.pewg.panasonic.com Satoshi Yamamoto Panasonic (Matsushita) koteyamd@sei.mew.co.jp Tsuyoshi Yamane Panasonic (Matsushita) Yamane.tsuyoshi@mail.mew.co.jp Naoyuki Ono SMK Naoyuki@smk.co.jp Eric Yagi SMK s-yagi@smkusa.com Scott Shuey Tyco Electronics. scott.shuey@tycoelectronics.com Masaru Ueno Tyco Electronics Ueno.masaru@ tycoelectronics.com Mark Paxson USB-IF. mpaxson@vtm-inc.com Ed Beeman 2010 Tech for USB-IF ed.beeman@2010tech.com Cables and Connectors Class Document Revision 2.0 vi August 2007 Table of Contents 1 Introduction................................................................................................................ 1 1.1 Purpose ....................................................................................................................... 1 1.2 Scope........................................................................................................................... 1 1.3 Related Documents ..................................................................................................... 1 1.4 Terms and Abbreviations............................................................................................. 1 2 Management Overview.............................................................................................. 5 3 USB Electrical, Mechanical and Environmental Compliance Standards............. 6 4 Acceptance Criteria, Test Methods and Test Procedures................................... 10 4.1 Integrators List (IL)..................................................................................................... 10 4.2 USB Logo Usage....................................................................................................... 10 4.3 Compliance Test Report............................................................................................ 10 4.4 Connector and Cable Assembly Physical Certification ............................................. 10 4.5 General Information................................................................................................... 11 4.5.1 Mated Pairs................................................................................................................ 11 4.5.2 Before Testing ........................................................................................................... 11 4.5.3 Test Sequences......................................................................................................... 11 4.6 Sample Selection....................................................................................................... 12 4.7 USB Compliance Testing Interval.............................................................................. 12 4.8 Primary Qualification Approval Testing ..................................................................... 12 4.9 Sustaining Qualification Approval Testing................................................................. 13 4.10 Compliance Test Sequences..................................................................................... 13 4.10.1 Inspection EIA 364-18 ............................................................................................... 13 4.10.2 Test Group ‘1’ ............................................................................................................ 14 4.10.3 Test Group ‘2’ ............................................................................................................ 17 4.10.4 Test Group ‘3’ ............................................................................................................ 18 4.10.5 Test Group ‘4’ ............................................................................................................ 19 4.10.6 Test Group ‘5’ ............................................................................................................ 20 4.10.7 Test Group ‘6’ ............................................................................................................ 20 4.10.8 Test Group ‘7’ ............................................................................................................ 21 4.10.9 Test Group ‘8’ ............................................................................................................ 21 5 Certification Acceptance and Submission ........................................................... 23 5.1 Compliance Test Report............................................................................................ 23 5.2 Listing, Authorization and Notification ....................................................................... 23 5.2.1 Listing ........................................................................................................................ 23 5.2.2 Authorization to use Certified USB Logo................................................................... 23 5.2.3 Notification ................................................................................................................. 23 Appendices............................................................................................................................. 24 A Testing by Similarity – General Guidelines ............................................................... 24 B Critical Dimensions.................................................................................................... 27 Revision 2.0 Cables and Connectors Class Document August 2007 vii USB 2.0 Group 7 - Standard “A” PLUG ................................................................................. 27 USB 2.0 Group 7 - Standard “A” Receptacle.......................................................................... 28 USB 2.0 Group 7 - Standard “B” PLUG .................................................................................. 29 USB 2.0 Group 7 - Standard “B” RECEPTACLE.................................................................... 30 USB 2.0 Group 7 - MINI “B” PLUG ......................................................................................... 31 USB 2.0 Group 7 - MINI “B” RECEPTACLE........................................................................... 31 USB 2.0 Group 7 – Micro-USB A-Plug .................................................................................... 32 USB 2.0 Group 7 – Micro-USB B-Plug .................................................................................... 33 USB 2.0 Group 7 – Micro-USB B-Receptacle.......................................................................... 34 USB 2.0 Group 7 – Micro-USB AB-Receptacle ....................................................................... 37 C Attenuation Table....................................................................................................... 39 D 4-Axis Continuity Test................................................................................................ 40 List of Tables Table 3-1 USB Electrical, Mechanical and Environmental Compliance Standards...................6 Table 4-1 Standard Test Conditions.............................................................................................11 Table 4-2 Performance Levels ......................................................................................................11 Table 4-3 Primary Qualification Approval Testing......................................................................12 Table 4-4 Test Group '1' Durability, Vibration, Shock, Cable Retention and Mating/Un-mating Force 14 Table 4-5 Test Group '2' Temperature Life ..................................................................................17 Table 4-6 Test Group '3' Mixed Flowing Gas...............................................................................18 Table 4-7 Test Group '4' Insulation Resistance, Dielectric Withstanding Voltage, Thermal Shock & Humidity Temperature Cycling ...............................................................................................19 Table 4-8 Test Group '5' Solderability..........................................................................................20 Table 4-9 Test Group '6' High Frequency Testing ......................................................................20 Table 4-10 Test Group '7' Critical Dimensions ..........................................................................21 Table 4-11 Test Group '8' Cable ..................................................................................................21 Revision 2.0 Cables and Connectors Class Document August 2007 1 1 Introduction 1.1 Purpose This document describes the mechanical, electrical, environmental, design and performance criteria and voluntary supplier compliance requirements for USB connectors, cable and fabricated cable assemblies. In addition, this document provides detailed requirements for the design, approval and implementation of application specific USB connectors and fabricated cable assemblies. 1.2 Scope The information provided in this document serves as a guideline for design, development and voluntary compliance testing of USB connectors and fabricated cables assemblies, as well as defining mechanical, electrical, environmental and performance characteristics. As such, it defines how USB connectors, cable and fabricated cables assemblies are to be implemented and how manufacturers and/or fabricators will interact with the voluntary compliance requirements. 1.3 Related Documents American Society for Testing and Materials ASTM-D-4565 Standard Test Methods for Physical and Environmental Performance Properties of Insulations and Jackets for Telecommunications Wire and Cable. This specification is available through the World Wide Web site http://www.astm.org/ ASTM-D-4566 Standard Test Methods for Electrical Performance Properties of Insulations and Jackets for Telecommunications Wire and Cable. This specification is available through the World Wide Web site http://www.astm.org/ ANSI/EIA 364-C Electrical Connector/Socket Test Procedures Including Environmental Classifications, approved 1994. Available in hard copy – reference search site http://www.nssn.org/information.html Underwriters Laboratories UL STD-94 Test procedures used to classify polymeric materials 94HB, 94V-1, 94V-2, 94-5VA, 94-5VB, 94VTM-0, 94VTM-1, 94VTM-2, 94HBF, 94HF-1, and 94HF-2. This specification is available through the World Wide Web site http://www.comm- 2000.com/ UL Subject-444 Type CMP (plenum cable), Type CMR (riser cable), Type CM (commercial cable), and Type CMX (cable for restricted use. This specification is available through the World Wide Web site http://www.comm-2000.com/ [USB2.0] Universal Serial Bus Specification, revision 2.0 (also referred to as the USB Specification). This specification is available on the World Wide Web site http://www.usb.org. USB On-The-Go On-The-Go Supplement to the USB 2.0 Specification (also referred to as the USB On-The-Go Specification). This specification is available on the World Wide Web site http://www.usb.org. 1.4 Terms and Abbreviations Term Description Cables and Connectors Class Document Revision 2.0 2 August 2007 Term Description A2LA The American Association for Laboratory Accreditation (A2LA) is a non-profit, professional membership society. A2LA coordinates and manages a broad-spectrum, nationwide laboratory accreditation system and offers training and continuing education in laboratory practices and management. A2LA offers accreditation to private, independent (for hirer), in-house and government testing laboratories in the following fields: acoustics and vibration; biological; chemical; construction materials; electrical; environmental; geotechnical; mechanical; calibration; and, nondestructive and thermal. ANSI American National Standards Institute Approved Integrators List (AIL) A listing available to USB-IF member companies at http://www.usb.org listing cable and connector products that have successfully completed a Voluntary Compliance Testing program conducted in accordance with the most current version of the USB Specification’s Electrical, Mechanical and Environmental Performance Standards as shown in Chapter 6, Chapter 7 and this document. ASTM American Society for Testing and Materials. ASUPS The acronym for Application Specific USB Product Specification. An ASUPS describes the unique characteristics of a special purpose nonstandard USB connector or cable assembly specification. C of C Certificate of Compliance. Characteristic A physical, chemical, visual or any other measurable property of a product or material. Contact Point One electrical contact of a multi-contact connector. CTR Conformance Test Report Defect Any nonconformance of the unit of product with specified requirements. Defective Unit A unit of product that contains one or mor