E0_Ch05_PrismV12

5-1 ANSYS, Inc. Proprietary © 2009 ANSYS, Inc. All rights reserved. July 2009 Inventory #002664 Chapter 5 Prism Meshing ICEM CFD Introductory Course Prism Meshing 5-2 ANSYS, Inc. Proprietary © 2009 ANSYS, Inc. All rights reserved. July 2009 Inventory #002664 Training ManualPrism Meshing • Inflation layers – To better simulate boundary layer effects – Mesh orthogonal to surface with faces perpendicular to boundary layer flow direction • Procedure – Set Global Prism Parameters – Select Parts to grow layers from • Typically wall boundaries – Set Local Parameters for each part • Local overrides global • Zero or blank entries will defer to global settings – Run mesher • From existing mesh – Extrude into tetra/hexa mesh – Extrude from surface tri mesh, then fill volumes • Run automatically during Volume Mesh creation Prism Meshing 5-3 ANSYS, Inc. Proprietary © 2009 ANSYS, Inc. All rights reserved. July 2009 Inventory #002664 Training ManualPrism - Global Parameters • Global Prism Parameters – Growth law • exponential: height = h(r)(n-1) [n is layer #] • linear: height = h(1+(n-1)(r-1)) – Initial height of first layer – h in formulae above • Auto calculated if not specified – Based on factor of edge length of base triangle/quad – Height determined so that top layer volume is slightly less than that of tetra/hex just above it – Number of layers n – Height ratio r – Total height of all layers – Usually specify 3 of the above 4 parameters • Compute params will calculate the remaining parameter (total height usually left blank) – Or specify only Height ratio and Number of layers for auto calculation of initial height – These are the defaults. Individual surface/curve height/ratio/layers will override these defaults if set Other global parameters explained later Initial height (h) Total height Height ratio (r) Prism Meshing 5-4 ANSYS, Inc. Proprietary © 2009 ANSYS, Inc. All rights reserved. July 2009 Inventory #002664 Training ManualSmooth Tetra/Prism Transition • Leave initial height as “0” – This causes the initial height to float in order to reduce the volume change between the last prism and adjacent tetra. Initial height specified Initial height = 0 Prism Meshing 5-5 ANSYS, Inc. Proprietary © 2009 ANSYS, Inc. All rights reserved. July 2009 Inventory #002664 Training ManualSetting Prism Parameters on Parts • Prism extrusion areas defined by the parts – Mesh > Part Mesh Setup – Toggle on Prism for parts where inflation layers are desired • Surface mesh (tri/quad) gets extruded into prisms – Set Height, Height Ratio, Num Layers • Will use global defaults if not set or zero Applying these settings causes these parameters to be applied to each individual surface within each part If Apply inflation parameters to curves is toggled on, they will also be set on each curve within each part Prism Meshing 5-6 ANSYS, Inc. Proprietary © 2009 ANSYS, Inc. All rights reserved. July 2009 Inventory #002664 Training ManualSetting Prism Parameters on Volume Parts • Normally toggle prism on only for parts that contain surfaces (becomes surface mesh) • Can also toggle on prism for parts that contain material points (becomes volume mesh) – For interior surface mesh, this defines the allowable volumes for extrusion – Selecting no volume parts has the same result as selecting all volume parts Only one volume part selected Interior surface Both or no volume parts selected Prism Meshing 5-7 ANSYS, Inc. Proprietary © 2009 ANSYS, Inc. All rights reserved. July 2009 Inventory #002664 Training ManualSetting Prism Parameters on Surfaces • Mesh > Surface Mesh Setup • You can specify different local height and ratio on any selected surface without moving the surface to a new part • Usually set height and/or ratio smaller on specific surfaces to avoid collision Height = 0.2Height on part = 0.4 Collisions occurred when the height was 0.4 on all surfaces No collisions after Prism Meshing 5-8 ANSYS, Inc. Proprietary © 2009 ANSYS, Inc. All rights reserved. July 2009 Inventory #002664 Training Manual • Mesh > Curve Mesh Setup • You can get Prism to transition linearly across a surface by not setting a height on the surface, but instead set a different height on each curve on the opposite sides of the prism surface • Height ratio and Num. of layers have no affect on prism for curve settings Setting Prism Parameters on Curves Height = 0.003 Height = 0.01 Height = 0 on surface Prism Meshing 5-9 ANSYS, Inc. Proprietary © 2009 ANSYS, Inc. All rights reserved. July 2009 Inventory #002664 Training ManualRun Prism • Separately – Mesh > Compute Mesh > Prism Mesh – The Select Parts for Prism Layer button pops up the same menu as the Part Mesh Setup, except non- prism related columns aren’t displayed – Input • Existing Mesh • From File (saves memory by not loading mesh) • Automatically linked into volume mesh – Toggle on Create Prism Layers when tetra meshing – Not advisable if this is the first mesh for a particular geometry – Must be confident about setup parameters and sizing – Running prism separately allows you to smooth and error-check the tri or tetra mesh first. Prism Meshing 5-10 ANSYS, Inc. Proprietary © 2009 ANSYS, Inc. All rights reserved. July 2009 Inventory #002664 Training Manual Input can be a surface mesh or volume mesh – Surface mesh – Must be a closed boundary mesh – Must specify a volume part – Use tetra fill methods after: – Delaunay – Advancing Front – T-Grid – Volume mesh – Moves and reconnects tetras Input as Surface or Volume Mesh Delaunay fill Prism extrudes into tetras Prism Meshing 5-11 ANSYS, Inc. Proprietary © 2009 ANSYS, Inc. All rights reserved. July 2009 Inventory #002664 Training ManualPrism – Quality Control Options • Fix marching direction – Maintains normal from surface – Can cause intersections with other mesh • Min prism quality – Either re-smooth directionally or cap/replace with pyramids if quality not met • Ortho weight – Weighting factor for node movement from 0 - improving triangle quality, to 1 - improving prism orthogonality • Fillet ratio • Max prism angle • Max height over base • Prism height limit factor • Ratio multiplier (m) – For varying exponential growth: height = h(r)(n-1) (m)(n-1) See next slides Prism Meshing 5-12 ANSYS, Inc. Proprietary © 2009 ANSYS, Inc. All rights reserved. July 2009 Inventory #002664 Training ManualPrism Options – Fillet Ratio – Blends prism grid lines around sharp corners • 0 = no fillet • 1 = fillet ratio equals last prism height – Improves angles further away from the corner – Orients prisms more in direction of flow – If meshing tight spaces with tight curves (less than 60º), may not have space for a fillet ratio Fillet Ratio = 0.0 Fillet Ratio = 0.5 Fillet Ratio = 1.0 r h Fillet Ratio = r/h Prism Meshing 5-13 ANSYS, Inc. Proprietary © 2009 ANSYS, Inc. All rights reserved. July 2009 Inventory #002664 Training ManualPrism options – Max Prism Angle – Controls prism layer growth around bends or adhering to adjacent surfaces – If the Max (internal) Prism Angle is not met, the prism layers will end and be capped off with pyramids in those locations – Usually set in the 120º to 179º range – Experience pays off here. If extruding from one part and not its neighbor, and the angle between the two surfaces is greater than the Max Prism Angle, the prisms will detach and be capped off with pyramids. This prevents bending the prisms that might create lower-quality internal angles. However, the pyramids are usually of lower quality, too. Original mesh Max prism angle = 180 o Max prism angle = 140 o . 160 o Pyramids Prism Meshing 5-14 ANSYS, Inc. Proprietary © 2009 ANSYS, Inc. All rights reserved. July 2009 Inventory #002664 Training Manual Max Prism Angle = 140 Max Prism Angle = 180 Prism Options – Max Prism Angle - Continued • A high (up to 180 o ) Max Prism Angle keeps the prism layers connected around tight bends. – Set this at 180 to prevent pyramids Prism Meshing 5-15 ANSYS, Inc. Proprietary © 2009 ANSYS, Inc. All rights reserved. July 2009 Inventory #002664 Training ManualPrism Options – Max Height Over Base – Restricts prism aspect ratio – Prism layers stop growing in regions where prism aspect ratio would exceed specified value • Number of prism layers would not be preserved locally – Mesh is made conformal with pyramids at prism boundaries – Acceptable values vary widely (typically 0.5 – 8) Max Height Over Base = 1.0Max Height Over Base not set Height (h) Base (b) h/b Largest height over smallest base length Pyramids Prism Meshing 5-16 ANSYS, Inc. Proprietary © 2009 ANSYS, Inc. All rights reserved. July 2009 Inventory #002664 Training ManualPrism Options – Prism Height Limit Factor – Restricts prism aspect ratio • Prism height will not expand once this factor is met – Uses the same height over base factor as the previous metric except prism layers are not capped off with pyramids – Preserves the specified number of prism layers – Will fail if sizes of adjacent elements differ by more than a factor of 2 – Acceptable values vary widely (typically 0.5 – 8) Limit factor = 0.5Limit factor not set Height (h) Base (b) h/b Largest height over smallest base length Prism Meshing 5-17 ANSYS, Inc. Proprietary © 2009 ANSYS, Inc. All rights reserved. July 2009 Inventory #002664 Training ManualPrism Options-Part Control • New volume part – Can specify new Part for prism elements • Must specify if extruding from surface- only mesh • If extruding into volume mesh, prism will inherit tetra volume Part if not specified • Side part – For quad faces on side boundary • Top part – For tri faces capping off top of last prism layer • Extrude into orphan region – Extrude prisms away from existing volume, not into it – Must specify new volume, side and top part, or they’ll be in ORFN Leaving these parts blank will inherit the names from the current mesh Prism Meshing 5-18 ANSYS, Inc. Proprietary © 2009 ANSYS, Inc. All rights reserved. July 2009 Inventory #002664 Training ManualPrism Options - Smoothing • Prepares tri/tetra for best prism quality – Set surface/volume steps to 0 if only extruding one layer • Otherwise defaults adequate • Value depends on model/user experience – Set surface smoothing steps to zero for a tri/tetra mesh that is already smoothed – Triangle quality type • Laplace typically best for eventual prism quality • Other types recommended only for trouble shooting – comes with experience – Max directional smoothing steps • Redefines extrusion direction based on initial prism quality • internally calculated for each layer • Other Advanced Prism Meshing Parameters – Detailed in Help menu (usually left default) • Read a Prism Parameters File – To set all values from a previously saved file, perhaps from a previous model (.prism_params file, written when prism is run) Prism Meshing 5-19 ANSYS, Inc. Proprietary © 2009 ANSYS, Inc. All rights reserved. July 2009 Inventory #002664 Training ManualSmoothing a Tetra/Prism Mesh After generating prisms: Edit Mesh > Smooth Mesh Globally – Prisms are smoothed during prism generation – If input mesh was a tetra mesh, the tetras adjacent to the last prism layer will be messed up – First smooth only the tetras and tris • Set PENTA_6 to Freeze • Don’t want to modify the prism layers at this point – Once tetra and tri elements are as smooth as possible, smooth all elements – Set PENTA_6 to Smooth – Decrease the Up to quality value so as not to distort prism elements too much The prisms get compromised a bit when everything is on smooth 1st step 2nd step Prism Meshing 5-20 ANSYS, Inc. Proprietary © 2009 ANSYS, Inc. All rights reserved. July 2009 Inventory #002664 Training ManualSplitting Prism Layers – If many prism layers are desired, it is faster, but less robust – to create “fat” layers and then split them with mesh editing – Edit Mesh > Split Mesh > Split Prisms – Fix ratio: The first layer is split such that its resulting layers employ the given growth ratio – Fix initial height: The first layer is split such that its first sub-layer is of the given height – Specify the number of layers to result from each existing layer – Can split specified or all existing layers Prism Meshing 5-21 ANSYS, Inc. Proprietary © 2009 ANSYS, Inc. All rights reserved. July 2009 Inventory #002664 Training ManualRedistributing Prism Layers – Edit Mesh > Move Nodes > Redistribute Prism Edge – Fix ratio: The initial height and subsequent layer heights will be adjusted to achieve this growth ratio – Fix initial height: The growth ratio is the variable that will be adjusted to achieve this initial height Redistribute prism layers after splitting Prism Meshing 5-22 ANSYS, Inc. Proprietary © 2009 ANSYS, Inc. All rights reserved. July 2009 Inventory #002664 Training ManualDemo – 3D Pipe Junction • Setting prism parameters • Extrude prism into tetra mesh • Initial height as zero • Smoothing • Cut plane Prism Meshing 5-23 ANSYS, Inc. Proprietary © 2009 ANSYS, Inc. All rights reserved. July 2009 Inventory #002664 Training ManualWorkshops • Workshop 1 – Waterjacket Section – Setting prism parameters – Prism into tetra mesh – Inspecting pyramids – Setting local heights – Remesh to get rid of pyramids • Workshop 2 – Wingbody – Prism from surface mesh – Create a density region – Delaunay fill – Smoothing – Hexa core fill