Experimental and Design Organization “GIDROPRESS”, Podolsk, Russia
SVBR-TYPE REACTORS WITHOUT ON-SITE REFUELING CONCEPT
DEVELOPMENT AND SCALING FACTORS IN SAFETY.
(Year report)
IAEA CRP on “Development of Small Reactors Without On-Site Refuelling”
Principal investigator A.V. Dedul
- 2005-
INTRODUCTION
Development of advanced or new generation nuclear power technologies is directed on the
solution of the following four main issues:
- improved safety, based on inherent reactor properties;
- economical efficiency;
- non-proliferation of nuclear materials;
- long-living radioactive waste management and long-term fuel supply.
Solution of the last problem is impossible without introduction in a nuclear fuel cycle
technologies of fast spectrum reactors. In this sense development of fast spectrum reactor
technologies in short-term and long-term prospect is predetermined by the scale of problems arising
from recycling of radioactive wastes and is a strategic direction of high technologies development
in nuclear power. Application of liquid metal coolants in such reactors is the natural solution
determined by their properties to not moderate and poorly to absorb neutrons. The key restraining
factors are dearness of already developed technology of fast sodium cooled reactors and their
potential problems in safety connected to fire danger inherent in them.
The use of eutectic lead - bismuth alloy as the coolant of fast reactors allows to improve
essentially economic parameters of fast reactors due to its unique properties:
- high temperature of boiling ~1700OC;
- no active chemical interaction with water and air (fire safety);
- convenient from the engineering point of view melting temperature ~123.5 OC which on
the one hand provides the minimal additional requirements to operation, and on the other
hand allows to use actively "freezing" of the coolant for conservation and transportations
of these reactors, including transportation with the loaded fuel. Thus the heavy coolant
represents itself as an additional safety barrier and physical protection of nuclear
materials against the non-authorized access.
Realization of the mentioned above opportunities and features is most fully realized for reactors of
small and average capacity in a range from 10 to 100 MW (e).
Realization of extra long core lifetime (corresponding to continuous work on rated power
during ~70000-150000 hours) with minimum reactivity loses and, accordingly, a high level of
safety based on inherent properties of used materials is possible only for fast neutrons reactors in
above mentioned power range.
Preliminary results of transportable reactor facilities SVBR-10 development are presented
below. At the first stage most efforts were addressed on the following two primary goals:
- formation of the concept and requirements to transportable reactor installation with extra
long core lifetime and without on-site refueling;
- development of reactor design providing the increased life time and reliability of the
equipment for exception (or minimization) operations with unsealing of the primary
circuit.
Presented below investigation is the year report for IAEA CRP I25001 "Small reactors
without on-site refueling".
1 SCOPES AND CONCEPT OF FUEL AND REACTOR FACILIES TREATMENT
Reactor facilities SVBR-10 is intended for transformation of a nuclear energy in thermal
power and supply the turbine generator of nuclear power plant with the steam of given parameters.
SVBR-10 can be used in nuclear power plants of low power (NPPLP) in conditions of the
undeveloped infrastructure.
SVBR-10 is the basic part transportable reactor unit (TRU) - transportable module
functionally ready to application, completely the factory manufactured and delivered to a NPP site
(or taken out from NPP site) by water or another way. Transportable реакторные units with SVBR-
10 can be applied in power units of nuclear power plants of low power for multiple purpose, such as
electricity production, heat supply or sea water desalination. Depending on required capacity of the
nuclear power plant, in its structure can be used single TRU, as well as several TRU joint at the
NPP site into modular nuclear power steam generating facilities.
« The nuclear island » of NPPSP is formed on the basis of transportable реакторных units
with SVBR-10, delivered on NPPSM site by sea or waterway. Structure of NPPSP includes
constructions and replaced TRU with SVBR-10. Constructions of NPPSM are the property of the
country - user (Customer). Transportable reactor units are similar to charged « nuclear batteries »
and are delivered by a principle «Build — Own — Transfer in rent ». It means, that the Supplier
transfers the Customer replaced TRU in rent for the term of, determined by the core lifetime and
time fore reactor cooling for coolant freezing (~20 years). In NPPSP site one or the several TRU are
simultaneously maintained.
After manufacturing and mounting of reactor facilities equipment in TRU necessary
production tests are carried out, loading of the core and filling by coolant (LBE) are made. Then hot
tests are carried out with shut downed core, and reactor facilities it is maintained before LBE
coolant freezing. After that TRU is transported to NPPSP site and installed in its place of reactor
building, protecting TRU from external influences. Further TRU is connected to supply and control
systems of plant, so its start-up and commissioning can be made. Connection of TRU to auxiliary
systems, start-up and commissioning of TRU are carried out without the other units shut down.
After connection of the new one, TRU with the wasted core is decommissioned from
operation and is transferred into cooling mode up to primary coolant freezing. Reactor module has
no refueling operations at the NPP site.
After coolant freezing TRU is transported to the country - supplier for the core refueling,
necessary repair work and replacements of the equipment with limited life-time. The released place
on site is used for installation next TRU.
During the decommissioning of NPP the last TRU after necessary cooling down is
transported to the country – supplier. A radioactive waste on NPPSP site does not remain.
2 BASIC CHARACTERISTICS OF REACTOR FACILITIES
SVBR-10 has two circuit heat transfer from the core.
The primary coolant – lead – bismuth eutectic alloy (Pb – 44,5 %, Bi – 55,5 %).
Protective gas of the primary circuit – argon.
Secondary coolant – waters / steam.
Configuration of reactor – integrated (pool-type).
Basic characteristics SVBR-10 are resulted in table 2.1.
Table 2.1 - Basic characteristics SVBR-10
Parameter Value
Electric capacity (gross), MW 12
Thermal capacity (nominal), MW 43,3
Steam capacity, tons/hour 56
Parameters of generated steam:
- pressure, MPa
- temperature, °C
- pressure in the steam separator, MPa
4,2
410
4,6
Temperature of feedwater, °C 105
Temperature of the primary coolant, °С:
- core outlet
- core inlet
480
320
Core dimensions D × Н, m 1,086 × 0,9
Number of control rods,
including, transportation control rods.
31
3
Fuel: - typy
- loading on U-235, kg
- average enrichment, at. %
UO2
755
18,7
Core lifetime, eff. hours 135 000
Operation time of the core, years ~17
Time between refueling, years ~20
Design service life of the irreplaceable equipment, years 60
Number of heat exchange loops 2
Number of heat exchanger modules 4
Number of I circuit pumps 4
Overall dimensions:
- diameter, m;
- height (including control rod drive), m
3,100
7,100
Core
Full-flow filter
Steel reflector
MHD pump
In-vessel radiation
shielding
Steam generator
module
Fig. 2.1 General view of SVBR-10.
General view of SVBR-10 is presented in fig. 2.1. SVBR-10 reactor unit with auxiliary
systems is placed inside TRU (fig. 2.2), representing a tight steel vessel. Water tank of Passive Heat
Removal System (PHRS) provides emergency heat removal during long time plant and used as
radiation shielding. Radioactive wastes storage is placed in PHRS tank also.
Condenser of
Passive Heat
Removal System
Steam separator
MHD Pump
Reactor
Water tank of
PHRS
Fig. 2.2 Genera
Control rods system includes three types o
system contains 22 rods compensating reactivity
for reactor power control (РС) and four emergency
Condenser of
gas system
Heat exchanger
8000
l view of TRU
f control rods (fig.2.3). At the present stage the
loss during core life time (КС), two control rods
control rods (АЗ) (fig. 2.3).
Fig. 2.3. SVBR-10 core arrangement
Absorbing material of control rods – enriched (to 80%) boron carbide.
The core is surrounded by steel reflector. Reflector thickness in radial direction is 250 mm.
Loading of uranium - 235 is G5 = 755 kg, full loading of uranium – 4046 kg. Three groups
of fuel rods are used for profiling of the heat release field in radial direction of the core. Enrichment
in radial zones grows from the center to periphery. Number of fuel rods and enrichment of fuel in
them are resulted below:
- enrichment 16 %- 432 fuel rods;
- enrichment 17,2 % - 1164 fuel rods;
- enrichment 19,7 % - 3768 fuel rods.
Average enrichment in the core is 18,7 %.
Value of βэфф is:
- in the beginning of core life time 0,007245;
- at the end of core life time 0,006185.
Results of neutronics calculations are presented in table 2.2.
Table 2.2 SVBR-10 core characteristics during operation
Parameter Value
Change of reactivity ∆ρ(Т), % (βэфф) 7,08 (9,78)
Average quantity fission products in fuel rods, g/fuel rod 45,3
The maximal burn-up, % heavy atoms 8,83
The maximal non-uniformity of the heat release field (it is realized at the
moment of time t = 48000 eff. hours)
Krmax
Kvmax
1,276
1,570
The maximal neutron flux for neutrons of all energies ϕmax, n / (sm2⋅s)
(it is realized near to the end of core life time)
7,35∗1014
Maximal fluence of neutrons (Еn ≥ 0,1 MeV), n/sm2 2,0∗1023
The maximal damaging doze for fuel rod cladding, dpa 68,7
Fig. 2.4 Non-uniformity of integrated in height heat release fields at the moment of time when Krmax
is realized (a black point – fuel rod with Krmax)
Results of reactivity feedback calculations are submitted in table 2.3.
Table 2.3 Components temperature reactivity feedback
Component Value,
10-5 1/K
Doppler feedback in temperature interval from 200°C up to 700°C -0,86--0,47
Axial expansion of the fuel -0,21
Expansion of cladding -0,0022
Expansion of the coolant -0,046
Expansion of the bottom lattice of fuel rods -0,18
Expansion of the top lattice of fuel rods -0,43
Expansion of radial reflector -0,15
All reactivity coefficients are negative, selected control rods system meets all safety
requirements and provide reactivity compensation during core burn up, core shut down by two
independent control rods groups, including failure of the most efficient control rod.
Radiation shielding of TRU was selected according to the following requirements:
- the irradiation of the personnel and the population at normal operation and emergencies
should not exceed specifications /4, 5/, namely:
a) doses for direct radiation to the public during normal operation and incident
conditions is <0.1mSv/a;
b) operational staff doses during normal operation and incident conditions - 5mSv/a
for individual effective dose;
- during transportation of TRU radiation conditions should meet the requirements / 6 /
and / 7/, namely:
a) the maximum radiation level at any point on any external surface of a package
under exclusive use shall not exceed 10 mSv/h.
- after plant decommissioning (evacuation of all TRU) a great bulk of concrete (the
reactor shaft, building) can be released from the regulating control (i.e. requirements of
radiating safety are not distributed to the given source), as according to
recommendations of / 8 / and of IAEA / 9/under any conditions of its use the annual
effective doze will not exceed 10mkSv.
Results of activation dozes computation are presented in fig. 2.5. Radiation shielding meets
established requirements and, thus, one of the key radiation shielding design target is achieved.
0 50 100 150 200 250 300 350 400 450 500
0
50
100
150
200
250
300
350
400
450
500
550
600
650
700
750
800
0 50 100 150 200 250 300 350 400 450 500
0
50
100
150
200
250
300
350
400
450
500
550
600
650
700
750
800
Figure 2.5 – Effective doze of activation radiation, mSv/hour
Dependence of a residual heat in the core at the end of core life time (after 150 000 hours of
irradiation) from the time after reactor shutdown is presented on fig. 2.5.
N residual
0.01 1 100 10000 1000000
1
10
100
1000
10000
Time, days
Fig. 2.5 Dependence of the core residual heat from time.
At present time heat loses from the reactor vessel during long term cooling down are
estimated at the level about 10-12 kW. It means that primary coolant will start solidification not
earlier then after 1-1,5 year of cooling down. Coolant solidification in the core will occur after 1,5-2
year. Such issue can decrease economical profits from the concept of reactor transportation only
after full primary coolant solidification. This question needs in more detailed investigation, as
influence significantly on safety and non-proliferation strategy.
Estimation of activity of PHRS water of tank was made in the following conservative
assumptions:
- water is not removable during all core life time;
- corrosion of stainless steel is constant value ~ 1.68·10-4 g / (m2·h);
- content of Со-59 in steel was accepted 0.07 % weight.;
- products of corrosion presents in water in the dissolved form.
Activity of water is estimated by Fe-55 (T1/2=2.7 years)-5.46·103 Bk/l and Со-60 (T1/2=5.27
years)-1.0·102 Bk/l.
Thus, water of the PHRS tank can be determined as low level radioactive wastes.
SUMMARIES AND CONCLUSION
1. Preliminary concept of transportable reactor unit SVBR-10 without on-site refueling of 10
MW(e) power is developed. Improved safety and non-proliferation issues of reactor unit are
provided by lead-bismuth eutectic use as the primary coolant and fast spectrum core design
selection.
2. Preliminary core layout is selected. Control rod system selected and provide improved safety
by use of control rods with low efficiency (each rod efficiency is less than βeff).
3. Necessary data for further transient assessments and accidents simulation are obtained from
neutronics calculations.
4. Radiological hazards are estimated and found that use of low power units can provide
improved radiological conditions at NPP site after decommissioning, i.e. reactor buildings and
auxiliary systems can be potentially released from operational control immediately after
transportable reactor units evacuation.
5. Extra long core life time and tight equipment arrangement makes difficult to achieve full core
“freezing” in the primary coolant in reasonable time, less than 1-1.5 year. This issue is
addressed for further additional investigations.
REFERENCES
1. IAEA Safety standard series. Regulations for the Safe Transport of Radioactive Material, 1996
Edition (Revised), Vienna
2. Key rules of safety and physical protection by transportation nuclear materials (ОПБЗ-83),
Moscow, 1984.
3. Safety rules at transportation of radioactive materials, НП-053-04, Moscow
4. Sanitary rules of designing and operation of nuclear plants (СП АС - 03), СанПиН 2.6.1.24-03,
Moscow - 2003)
5. European utility requirements for LWR Nuclear Power Plants, Vol. 2.
6. Sanitary rules on radiating safety of the personnel and the population at transportation of
radioactive materials (substances). СанПиН 2.6.1.1281-03, Moscow - 2003.
7. IAEA Regulations for the Safe Transport of Radioactive Material, 1996 Edition (Revised), No.
TS-R-1 (ST-1, Revised).
8. Norms of radiating safety (НРБ-99), СП2.6.1.758-99, Ministry of Health of Russia 1999.
9. Principles of withdrawal of sources of radiation and works from under the regulating control.
Translation from English. A series of editions on safety №89, IAEA. Vienna, 1989
INTRODUCTION
1 SCOPES AND CONCEPT OF FUEL AND REACTOR FACILIES TREATMENT
2 BASIC CHARACTERISTICS OF REACTOR FACILITIES
SUMMARIES AND CONCLUSION
REFERENCES