质量保证计划QAP中英文版

质量保证QAP中英文版质量保证计划QAP中英文版PAGE质量保证计划QAP中英文版质量保证计划QUALITYASSURANCEPLAN客户名称CLIENT：项目编号ITEMNO.：订单日期ORDERDATE：供货单位VENDOR：设备代号CODE：编制PREPARATION：日期DATE：审核CHECK：日期DATE：批准APPROVAL：日期DATE：XXXXX有限公司XXXXXXXCo.,Ltd.1、适用范围和目的Scopeandpurpose本质量保证计划适用于UPL项目产品的制造、检验和验收。确保该产品的制造、检验和验收符合图样、、的要求。Thisqualityassuranceplanisapplicabletothemanufacture,inspectionandacceptanceofUPLprojectensurethatthemanufacture,inspectionandacceptanceoftheproductsmeettherequirementsofdrawings,specificationsandstandards2、编制依据CompilationbasisTSGR0004-2009《固定式压力容器安全技术监察规程》TSGR0004-2009《SupervisionRegulationsonSafetyTechnologyforStationaryPressureVessels》～《压力容器》～《ThePressureVessel》GB/~5-2011《固定式真空绝热深冷压力容器》GB/~5-2011《FixedVacuumInsulatedCryogenicPressureVessel》MAX/SC-2011《压力容器制造质量保证》MAX/SC-2011《PressureVesselManufacturingQualityAssuranceManual》3、制造、检验依据的标准、规范或技术条件Standards,specificationsortechnicalconditionsonwhichmanufacturingorinspectionisbased设计图样和工艺文件DesigndrawingsandprocessdocumentsTSGR0004-2009《固定式压力容器安全技术监察规程》TSGR0004-2009《SupervisionRegulationsonSafetyTechnologyforStationaryPressureVessels》～《压力容器》～《ThePressureVessel》GB/~5-2011《固定式真空绝热深冷压力容器》GB/~5-2011《FixedVacuumInsulatedCryogenicPressureVessel》JB/T4711-2003《压力容器涂敷与运输包装》JB/T4711-2003《PressureVesselCoatingandTransportationPackaging》GB713-2008《锅炉和压力容器用钢板》GB713-2008《Steelplatesforboilersandpressurevessels》GB9948-2006《石油裂化用无缝钢管》GB9948-2006《SeamlessSteelPipeforPetroleumCracking》GB/T14976-2012《流体输送用不锈钢无缝钢管》GB/T14976-2012《Stainlesssteelseamlesssteelpipeforfluidconveying》NB/T47008-2010《承压设备用碳素钢和合金钢锻件》NB/T47008-2010《Carbonsteelandalloysteelforgingsforpressureequipment》NB/T47014-2011《WeldingProcessAssessmentofPressureEquipment》NB/T47015-2011《压力容器焊接规程》JB/T4730-2005《承压设备无损检测》JB/T4730-2005《Nondestructivetestingofpressureequipments》GB/T25198-2010《压力容器封头》GB/T25198-2010《PressureVesselHead》HG/T20592～20635-2009《钢制管法兰、垫片、紧固件》HG/T20592～20635-2009《Steelpipeflanges,gaskets,fasteners》HG/T21514～21535-2005《钢制人孔和手孔》HG/T21514～21535-2005《Steelmanholesandhandholes》4、产品主要的技术参数MainTechnicalParametersofProducts容器类别ContainerclassⅡ耐压试验压力Pressuretest气密性试验Airtightnesstest设计温度Designtemperature-194℃主体材料bodymaterialSUS304最高/最低允许工作温度Max/Minallowableoperatingtemperature腐蚀裕量Corrosionallowance0㎜介质medium氧、氮最高允许工作压力Maximumallowableworkingpressure设计压力Designpressure焊接接头系数Weldingjointcoefficient1最大吊装质量Maximumliftingmasskg5、检查的总要求Generalrequirementsforinspection、低温液体储罐设备的检验和试验应符合设计图样、工艺文件及相关标准规范的要求。Inspectionandtestofcryogenicliquidstoragetankequipmentshallmeettherequirementsofdesigndrawings,processdocumentsandrelevantstandardsandspecifications.、受压件的标记及移植、焊工钢印标记、无损检测标记应按相应标准的要求在工件上标出，对于不能打钢印的零部件应记录在相应文件中。Thelabelingandtransplantationofpressedparts,welder'sstampingmarksandnon-destructivetestingmarksshallbemarkedontheworkpieceaccordingtotherequirementsofthecorrespondingstandards,andthepartsthatcannotbestampedshallberecordedinthecorrespondingdocuments.、检验和试验的记录、报告应保存，以便审查和提供给用户。Recordsandreportsofinspectionsandtestsshallbekeptforreviewandsupplytousers.、按要求设置必要的控制点。Setupnecessarycontrolpointsasrequired、低温液体储罐设备的制造、检验和验收应接受监察机构的监督检验。Themanufacture,inspectionandacceptanceofcryogenicliquidstoragetankequipmentshallbesubjecttosupervisionandinspectionbysupervisorybodies.6、材料检查要求Materialinspectionrequirements、材料的采购应符合采购技术条件、设计图样和相应规范、标准要求。Materialpurchasingshallconformtothetechnicalrequirements,designdrawings,relevantspecificationsandstandardsforpurchasing.、材料入厂按采购要求进行检验与验收、复验。Inspection,acceptanceandre-inspectionofmaterialsinaccordancewithprocurementrequirements、用于低温液体储罐的材料应有质量证明书，证明书中材料化学成分、力学性能、热处理、状态、无损检验等数据应符合相应标准要求，实物标识与质量证明书中标识应一致。Thematerialsusedforcryogenicliquidstoragetanksshallhaveacertificateofquality.Thedataofchemicalcomposition,mechanicalproperties,heattreatment,stateandnon-destructiveinspectionofthematerialsinthecertificateshallmeettherequirementsofthecorrespondingstandards.Thephysicalidentificationshallbeconsistentwiththeidentificationinthequalitycertificate.、材质证明书应为加盖制造单位质量检验章的原件，若材料从非材料制造单位取得时应当取得材料制造单位提供的质量证明书原件或加盖材料供应单位检验公章和经办人章的复印件。质量证明书内容应当齐全、清晰、并且盖有材料制造单位的检验章。Materialcertificateshallbetheoriginalofthequalityinspectionsealofthemanufacturingunit.Ifthematerialisobtainedfromthenon-materialmanufacturingunit,theoriginalofthequalitycertificateprovidedbythematerialmanufacturingunitorthecopyoftheinspectionsealandtheoperator'ssealofthematerialsupplyingunitshallbeobtained.Thecontentofthequalitycertificateshallbecomplete,clearandstampedwiththeinspectionstampofthematerialmanufacturingunit.、受压元件用材料未经检验或检验不合格，不得使用。Materialsusedforcompressedcomponentsshallnotbeusedunlesstheyareinspectedorunqualified.、受压元件用材料应当在合格供方购买。Materialsforpressurizedcomponentsshallbepurchasedfromqualifiedsuppliers7、焊接检查要求WeldingInspectionRequirements、有满足和覆盖低温液体储罐设备的焊接工艺评定。WeldingProcessAssessmentforEquipmentwithLowTemperatureLiquidStorageTanksSatisfiedandCovered、有指导焊接施焊的焊接工艺规程。WeldingProceduresGuidedforWelding、焊工应具有相应的资格证。Weldersshallhaveappropriatequalificationcertificates.8、无损检测检查要求Non-destructivetestingrequirements低温液体储罐设备的无损检测的要求应符合设计图样、焊接工艺和相关标准的要求。Non-destructivetestingofcryogenicliquidstoragetankequipmentshallmeettherequirementsofdesigndrawings,weldingprocessandrelatedstandards.9、耐压试验Withstandvoltagetest、制造结束并经综合检查合格，各项检查均已完成。检验资料必须齐全、正确，签章手续完备，方能按图样规定的试验压力进行耐压试验。Manufacturingisfinishedandpassedbycomprehensiveinspection.Allinspectionhasbeencompleted.Thetestdatamustbecompleteandcorrect,andthesignatureproceduresarecomplete,sothatthepressuretestcanbecarriedoutaccordingtothetestpressureprescribedinthedrawings.、试验时应准备两块量程相同，且在检定有效期内的压力表，压力表的量程应为～3倍的试验压力，宜为试验压力的2倍，压力表的精度不得低于级，表盘直径不得小于100mm。Whentesting,twopressuregaugeswiththesamerangeshouldbeprepared,andtherangeofthepressuregaugeshouldbetimesofthetestpressure,2timesofthetestpressure,theaccuracyofthepressuregaugeshouldnotbelessthangrades,andthediameterofthedialshouldnotbelessthan100mm.10、除锈和涂漆RustRemovalandPainting、容器制造完毕后应按工艺要求进行喷砂除锈。（保护法兰密封面）。Sandblastingandrustremovalshallbecarriedoutafterthevesselhasbeenmanufacturedaccordingtothetechnologicalrequirements.(Protectionflangesealingsurface)、容器的油漆.包装和运输应符合JB/T4711的要求.具体要求按油漆作业指导书执行。Paintforcontainers.PackagingandtransportationshallcomplywiththerequirementsofJB/T4711.Specificrequirementsshallbeimplementedinaccordancewiththepaintoperationinstructions.11、控制点说明ControlPointDescription检验点(E点)：是指产品制造过程中的工序或质量项目，由检验员进行检查的控制点。InspectionPoint(EPoint):Acontrolpointforinspectionbyinspectorsofprocessesorqualityitemsinthemanufacturingprocessofaproduct.停止点(H点)：停止点是指对产品质量有重大影响的工序，在产品制造进行到该工序前应检验员并经检验合格签字后方可进行下道工序。Stoppoint(Hpoint):Stoppointreferstotheprocessthathasasignificantimpactonthequalityoftheproduct.Beforetheproductismanufacturedtotheprocess,theinspectorshouldbenotifiedandthenextprocesscanbecarriedoutonlyaftertheinspectionhasbeenqualifiedandsigned.审阅点(R点)：完成某项活动或过程，自检合格后，由质保体系有关人员通过查看文件和记录进行确认。ReviewPoint(RPoint):Aftercompletinganactivityorprocessandpassingtheself-inspection,therelevantpersonneloftheQAsystemconfirmitbycheckingdocumentsandrecords.见证点(W点)：见证点是指产品制造在规定的关键工序施工前，制造厂应提前通知用户或第三方检验在约定的时间内到现场进行见证和对其施工实施监督。WitnessPoint(WPoint):WitnessPointreferstothatthemanufacturershallnotifytheuserorthethirdpartytoinspecttheproductinadvancebeforetheconstructionofthespecifiedkeyprocessandtowitnessandsuperviseitsconstructionwithintheagreedtime.监检点(A点)：监检机构监督检验点。在产品制造进行到该工序前监检机构人员必须到场检验，并在提供的见证文件上签字确认后方可进行下道工序。InspectionPoint(pointA):InspectionInstitutionssuperviseinspectionpoints.Theinspectormustbepresenttoinspecttheproductbeforeitismanufacturedandsignandconfirmthetestimonydocumentsbeforeproceedingtothenextprocess.监检点(B点)：监检机构监督检验点。在产品制造进行到该工序前应通知监检机构人员到场检验，如不能到场监检，可在受检企业自检后，对受检企业提供的相应见证文件进行审查并签字确认。InspectionPoint(PointB):InspectionInstitutionssuperviseinspectionpoints.Theinspectorshouldbenotifiedtoinspecttheproductbeforeitismanufactured.Iftheinspectorfailstoinspecttheproductonthespot,therelevantwitnessdocumentsprovidedbytheinspectedenterprisecanbeexaminedandsignedaftertheinspectedenterprisehasinspecteditself.12、责任岗位代号说明StatementofResponsibilityPositionCode质量保证责任人QualityAssuranceResponsiblePerson：ZR设计责任人DesignResponsiblePerson：DR检查员inspector：J材料、零部件责任人Responsiblepersonformaterialsandparts：CR理化检验责任人Personresponsibleforphysicalandchemicalinspection：LR工艺责任人TechnologicalResponsiblePerson：GR监检monitoring：CS检验与试验责任人InspectionandTestResponsiblePerson：JR无损检测责任人Non-destructiveTestingResponsiblePerson：NR焊接责任人WeldingLiabilityPerson：WR热处理责任人Responsiblepersonforheattreatment：RR产前准备控制点明细表Listofcontrolpointsforprenatalpreparation序号质量实施过程项目质量合格标准依据责任者质控见证类别见证资料执行者验证者1合同技术协议评审合同控制程序合同签订人各部分负责人R评审记录2产品编号程序文件生产计划员生产负责人R台帐3设计资料图纸审查GB150、质量手册等设计员DRR审查记录4工艺性审图GB150、质量手册等工艺员GRR审查记录5图纸认证容规及相关标准质保部CSH、B监检台帐6工艺文件控制　　　　　　制造工艺过程卡GB150、质量手册等工艺员GRR工艺过程卡　材料消耗定额图纸、相关材料标准工艺员GR　定额明细表　焊接工艺评定NB/T47014-2011等工艺员WR、CSH、APQR　焊接工艺规程NB/T47014-2011等工艺员WR、CSR、BWPS　焊工资格、人员许可条件、焊工考规生产车间WRR证书、档案7材料和零部件控制　　　　　　材料采购技术定额采购员CRR采购计划单　材料入厂检验程序文件检查员CRR检查记录　外协外购件入厂检验程序文件检查员CRR检查记录　材料质量证明书相关材料标准检查员CR、CSR、B证明书　标准件质量证明书相关标准件标准检查员CR、CSR、B签字确认　材料代用容规及相关标准材料工程师CR、CSR、B材料代用单出场资料控制点明细表Listofexitdatacontrolpoints序号质量实施过程项目质量合格标准依据责任者质控见证类别见证资料执行者验证者1出场资料编整容规、程序文件资料员JRR汇总资料2产品合格证容规等资料员JR、ZRR合格证3产品质量证明文件GB150、容规、GB/~5、手册、程序文件等资料员JR、ZR、CSR、B部件合格证等4竣工图容规、程序文件DJ、资料员JRR竣工图5特种设备制造监督检验证书容规CS监检审核员B制造监督检验证书制作过程资料控制点明细表Makeprocessdatacontrolpointlist序号质量实施过程项目质量合格标准依据责任者质控见证类别见证资料执行者验证者1成型　　　　　　下料工艺守则/下料清单下料员JE检查记录　成型工艺卡、GB150铆工JE检查记录　组装工艺卡、GB150、图纸铆工JE检查记录　机加工图纸、工艺卡精加工人员JE检查记录2焊接　　　　　　焊接过程WPS、图纸焊工JE焊接记录　焊接返修容规、程序文件焊工JE返修通知单3无损检测　　　　　　无损检测工艺JB/T4730、图纸检测人员JR、E无损检测工艺　检测人员资质JB/T4730、考规检测人员JR资格证　无损检测结果工艺、图纸检测人员J、CSR、B无损检测报告4理化　　　　　　理化检验工艺卡、NB/T47016理化人员J、LRR、H理化报告5压力试验　　　　　　气压试验图纸、工艺守则铆工J、CSE、A气压试验报告　气密性试验图纸、工艺守则铆工J、CSE、A气密性试验报告　氦检漏试验图纸、工艺守则铆工J、CSE、A气密性试验报告6防腐、包装　　　　　　酸洗、油漆、包装工艺守则、图纸油漆工JE酸洗报告、外观检查报告