线材端子拉拔力检验标准

线材端子拉拔力检验线材端子拉拔力检验标准1.0目的及範圍:本文之目的爲建立为線材系列之所有线材之端子拉拔力测试标准,给检验员提拱检验测依据，本文件適用於生産出貨之線材系列產品2.0相关文件2.1產品的測量和監控控制程序2.2不合格品控制程序2.3文件控制程序2.4質量記錄控制程序3.0主要職責3.1品保課負責制定、評價和更新本作業指導書，並監督執行；3.2品保課PQC嚴格按本標準進行檢驗；3各相關部門是本文件的支持部門。0設備/工具显微镜、拉拔力计、卡尺0标准5.1检验员每天在端子机开前，首先使用显微镜对端子的外观进行检验，先确定有无芯线内陷、压胶、刺破胶皮、端子变形、端子损伤等不良5.2再用卡尺测量端子的导体高度、绝缘高度、端子压着宽度（压芯和压胶处的最大宽度）5.3最后测试端子拉拔力5.4测试端子拉拔力定位部分标准为：垂直90度角，夹具夹住端子没有芯线的部位5.5每半小时测试一次端子拉拔力、导体高度、绝缘皮高度和压着宽度5.6以上测试每次2EA5.7若测试时发现任何一项超过标准，HOLD住一个小时内的产品，交给品保、工程人员处理。要求维修员调机。并在调机后重测以确定调机效果5.8拉拔力标准：5.8.1端子拉拔力标准明细：Wire端子壓芯高度宽度拉拔力Ul1007(#22)5.000.75-0.851.50-1.652.005.004.004.000.83-0.971.73-1.871.654.000.85-0.951.84-2.101.804.000.83-1.072.08-2.322.30-2.405.00UL1007(#24)073-0921.68-2.122.353.200.68-0.872.18-2.322.703.500.68-0.821.68-1.871.703.500.73-0.841.23-1.371.442.500.85-0.950.66-0.771.60-1.701.15-1.271.651.384.503.50UL1007(＃26)0.72－0.821.45－1.621.702.500.70－0.801.50－1.601.5－1.652.500.78－0.901.58－1.731.702.500.59－0.651.05－1.151.031.50M7620.59-0.651.05－1.151031.50（合打）0.82-0.921.55-1.651.623.00（單打）0.75-0.821.41-1.511.552.500.65-0.801.70-1.901.602.50地线3.000.70－0.801.50－1.701.702.500.70－0.801.70－2.001.7－1.902.000.70－0.801.25－1.351.3－1.452.502.50Wire端子壓芯高度宽度拉拔力UL1007(#28)（合打）0.69－0.771.25－1.311.701.50（单打）1.701.50061－0.711.36－1.461.702.00地线2.003.000.70－0.801.13－1.351.4－1.681.500D0.8mm2.00OD0.8mm2.000.60－0.701.25－1.351.3－1.452.00UL2426(#24)0.68-0.751.17-1.251.383.500.70-0.801.20-1.301.462.500.73-0.841.58-1.721.603.500.70-0.801.30-1.401.462.50UL2426(#26)0.75-0.901.08-1.281.652.50UL2426(#28)1.50UL1007(#18)1.10(min)2.35-2.652.9110-201.05-1.151.85-2.001.986.001.052.15-2.42.6810-201.08-1.182.18-2.303.0310.001.30-1.402.2-2.322.70/1.03-1.402.20-2.282.68/1.16-1.352.10-2.4510-201.05(min)2.70-3.005.00Wire端子壓芯高度宽度拉拔力UL1571(#32)只/0.53-0.610.85-0.951.000.750.47－0.570.7－0.820.77带套管0.58-0.640.95-1.051.000.48-0.540.70-0.800.85带套管0.53-0.610.70-0.801.000.46-0.520.70-0.800.85带套管0.53-0.610.72-0.821.000.40-0.500.73-0.871.04带套管0.56-0.670.93-1.071.040.52-0.580.75-0.851.00带套管0.57-0.650.95-1.051.000.42-0.520.78-0.870.85带套管0.54-0.640.93-1.070.850.44-0.510.70-0.801.00带套管0.52-0.580.95-1.051.00两线合打0.50-0.600.95-1.051.000.80两线合打0.55-0.650.95-1.051.101.10带套管0.58-0.660.95-1.050.9-1.01.25带套管/0.55-0.610.85-0.951.000.750.47-0.570.78-0.900.82带套管0.56-0.660.93-1.071.000.50-0.600.73-0.871.00带套管0.55-0.650.93-1.071.000.49-0.590.80-0.920.980.48-0.560.83-0.930.92-0.98Wire端子壓芯高度宽度拉拔力UL1061(#26)2.500.70-0.761.39-1.491.581.500.75-0.901.25-1.451.652.502.500.58-0.751.45-1.601.95-2.102.500.70-0.801.50-1.601.5-1.652.00UL1061(#28)0.70-0.801.13-1.351.40-1.602.20/0.57-0.631.00-1.101.031.500.55-0.640.98-1.041.021.50UL1007(#24)0.75(min)0.8(min)1.65-1.951.90-2.000.81-0.951.61-1.721.843.500.60-0.701.05-1.201.30-1.452.00OD0.6mm1.50OD0.8mm0.56-0.641.16-1.261.031.500.60-0.70.090-1.100.90-1.101.500.59-0.651.16-1.261.031.500.60-0.701.10-1.301.50-1.6010-200.54-0.661.14-1.281.001.500.55-0.640.98-1.041.021.500.60-0.701.00-1.150.90-1.101.50UL2725(#24)0.70-0.801.50-1.601.50-1.602.002.50UL2725(#28)0.60-0.701.40-1.501.50-1.602.000.60-0.701.05-1.201.30-1.452.000.70-0.761.13-1.231.40-1.681.502.00UL2725(#26)0.73-0.921.23-1.521.752.50Wire端子壓芯高度宽度拉拔力UL1571(#32)/0.52-0.640.90-1.001.040.75小线/0.61-0.710.87-0.971.040.75地线0.57-0.630.85-0.951.000.75地线0.57-0.630.80-0.901.000.75地线UL1571(#28)OD0.8mm0.49-0.550.96-1.050.821.50OD0.6mm0.46-0.580.78-0.881.002.00/0.59-0.651.16-1.261.031.50OD0.8mm/0.57-0.670.90-1.101.032.00OD0.6mm0.851.50OD0.6mm1.50OD0.6mm0.55-0.640.98-1.081.021.50OD0.8mm0.53-0.660.90-0.991.021.50OD0.6mm0.46-0.580.90-1.001.001.50OD0.6mm0.55-0.640.98-1.041.021.50OD0.8mm（合打）0.60－0.681.03－1.101.002.00OD0.6mm0.55－0.651.10－1.301.052.000.66－0.750.93－1.070.90－1.01.500.65-0.751.52-1.621.602.00/(M762)OD0.6mmUL1571(#28)UL1571(#26)0.50－0.600.90－1.100.90－1.01.500.49－0.550.96－1.050.841.500.55－0.650.80－1.101.051.50OD0.6mm0.59-0.651.05-1.151.031.50Wire端子UL1571(#26)UL2651(#28)UL1691(#28)UL1691(#26)UL3239(#24)3.00Ul3239(#22)5.00UL3239(#28)1.50UL1007(#22)UL1061(#28)UL1571(#28)6.0质量记录及保养：《端子压着测试记录表》0.55-0.650.80-1.101.051.50OD0.6mm0.53-0.661.14-1.280.982.000.75-0.851.80-1.901.980.60-0.721.03-1.171.03壓芯高度寬度拉拔力0.60-0.721.23-1.421.032.000.73-0.871.60-2.101.982.000.60-0.851.25-1.501.691.500.65-0.721.15-1.261.542.000.60-0.681.09-1.231.822.000.60-0.701.05-1.201.30-1.452.000.60-0.851.25-1.501.692.000.56-0.661.16-1.261.041.500.55-0.651.10-1.301.050.75-0.851.80-1.901.902.000.75-0.851.80-1.902.002.000.85-0.951.75-1.851.60-1.700.85-0.951.75-1.851.60-1.700.83-0.971.73-1.871.57-1.670.83-0.971.73-1.871.60-1.700.78-0.922.18-2.322.354.000.78-0.922.18-2.322.600.58-0.651.85-1.952.20-2.400.66-0.721.54-1.621.670.70-0.801.55-1.701.670.58-0.651.90-2.02.600.83-0.891.80-1.901.595.000.53-0.600.92-1.120.852.000.62-0.721.01.151161501年