COM-SIPOS英文用户手册

COM-SIPOS英文用户手册 COM-SIPOS Software for Commissioning Parameterization Operation Diagnosis Maintenance Visualization COM-SIPOS program for SIPOS 5 parameterization, order no. 2SX5100-3PC02 User manual Edition 11.05 All rights reserved Order no. E20185-P920-B750-X-7600 ? SIPOS Aktorik GmbH 2005 Contents Page 1 General remarks 3 2 Installation and program start 4 2.1 System requirements 4 2.2 Installation 4 2.3 Start COM-SIPOS Flash 5 2.4 Connection to actuator 5 2.5 Uninstall COM-SIPOS Flash 5 3 Quick start guide for downloading (read) and 6 uploading (write) parameters 3.1 Download (read) the actuator parameters 7 3.2 Upload (write) the new actuator parameters 8 3.3 Firmware upload (write) 9 3.3.1 … for actuators delivered after 31.12.2003 10 3.3.2 … for actuators delivered until 31.12.2003 11 4 Menus 12 4.1 “File” menu 12 4.2 “Edit” menu 12 4.3 “View” menu 12 4.4 “Actuator” menu 13 4.5 “Settings” menu 14 4.6 “Sprache/Language” menu 14 4.7 “?“ (help) menu 15 5 Toolbar 15 6 Tab sheets 16 6.1 Actuator info 16 6.2 Valve spec. 17 6.3 Input/ output 18 6.4 Security 21 6.5 Other 22 6.6 Options 23 6.7 Torque curve 25 6.8 C+M (Control & Monitoring) 27 6.9 Diagnosis 28 6.10 State of unit 29 7 Check DCS interface via 32 “Simulation actuator outputs“ 7.1 Start “Sim. actuator outp.” 32 7.2 Simulation mode “DCS conv.” 33 7.3 Simulation mode “PROFIBUS telegram” 34 8 ASCII conversion 35 Binary file (*.ste) to text file (*.txt) Appendix A Example printout of actuator parameters 37 E20185-P920-B750-X-7600 Page 2 1 General remarks COM-SIPOS was originally designed as a software tool for commissioning and trouble-shooting the SIPOS 5 electric actuator range. The software is subject to permanent development to implement the continuously enhanced features of the SIPOS 5 actuator range and to meet the increasing requirements of COM-SIPOS users. Meanwhile, COM-SIPOS has evolved into a software for commissioning, parameterization, operation, diagnosis, maintenance, trouble-shooting, and visualization. For the SIPOS 5 PROFITRON, all visualized parameters in COM-SIPOS can also be set / viewed via the local push buttons and the LCD. The SIPOS 5 ECOTRON has limited programming abilities both locally and via COM-SIPOS. There are dangerous high voltage levels inside the actuator. While communicating, the cover of the electronics unit has to be removed. Avoid touching tracks or components on the boards with the fingers and prevent tracks or components coming into contact with metal objects. By consulting the person responsibile for the plant, obtain an assurance or establish that unintentional startup of the equipment cannot cause a disturbance in the plant or injury to persons. If a cut-off mode has been selected that is not appropriate for the valve, damage to the valve may result! Highly sensitive CMOS semiconductor components are mounted on the printed circuit boards which are extremely sensitive to static electricity. Avoid touching tracks or components on the boards with the fingers and prevent tracks or components coming into contact with metal objects. This manual is only complete in combination with the instruction manual of the respective actuator: E20185-P920-B700-X-7400 (ECOTRON) E20185-P920-B701-X-7400 (PROFITRON) E20185-P920-B750-X-7600 Page 3 2 Installation and program start 2.1 System requirements Hardware: - Pentium 100 MHz, COM port or USB port, CD-ROM drive - At least 5 MB of available hard-disk capacity - 9-pin D-SUB zero-modem cable (included in the scope of delivery) * - USB adapter (included in the scope of delivery) * * Order no. for zero-modem cable with USB adapter: 2SX5100-3PC01 TMOperating System: WINDOWS 2.2 Installation Insert the CD into the CD-ROM drive. The installation either starts automatically or by double-clicking the “Setup COM-SIPOS Flash.exe“ file on the CD. Click on “Select Language“ first to select the user interface language of the installation program. If previous COM-SIPOS versions are installed, this information will be displayed in the next window. Click on the “Yes“ button to start the recommended de-installation of the former version(s) found on the computer. To delete these versions, simply acknowledge the following confirmation in English. When the “Uninstall successfully completed“ or “Uninstall completed. Some elements…“ message appears, click “OK” to close “Remove Program From Your Computer“ window. The uninstall routine is displayed for each former COM-SIPOS version found. Recommendation: Have all former versions removed. NOTE: The actuator parameter files (extension: *.ste) contained in the former program directories “Setup COM-SIPOS Flash German“ or “Setup COM-SIPOS Flash English“ are retained in the stored directory. COM-SIPOS Flash directories without actuator parameter files are completely deleted. The actual installation of the current program version starts now , Click “Next“ button, Read and confirm “License Agreement“ with “I Agree“ , “ReadMe File“, among others with the features of the new version. Click “Next“ to get to the next step, “Destination Location“: Default setting for the target directory is: “C:\Program files\COM-SIPOS Flash“. Click the “Browse ...“ button to select any other installation directory or to create a new directory. In the following window, click “Next“ to start the actual copying procedure which is shortly displayed in another window. “Finish“ in the last window completes the installation. 2.3 Start COM-SIPOS Flash Due to the installation, 3 links for starting the program were created (from version 2.12): - icon on the desktop, - short-cut in the start menu and - as main entry under “Start , Programs , COM-SIPOS Flash“. Start menu Start menu Programs Icon E20185-P920-B750-X-7600 Page 4 The user manuals in the available languages as well as “Uninstall COM-SIPOS Flash“ to remove the software from your computer can be found under “Start\Programs\COM-SIPOS Flash“. After clicking one of the start options, the standard COM-SIPOS user interface will appear. The default language is that of the operating system (if COM-SIPOS does not support the language of the operating system, English is set as default). The setting of a different program language is described in section 4.6. 2.4 Connection to actuator To install the cable between PC and actuator SIPOS 5, open the cover of the local control unit of the actuator which is fastened with screws. Connect the 9-pin plug of the zero-modem cable to the 9-pin interface plug inside the actuator. This plug is located on the printed circuit board. ECOTRON PROFITRON Remarks: - Avoid any electrostatic discharge (ESD) to any electronic part inside the SIPOS 5. Any ESD may damage some highly sensitive CMOS devices. Do not touch any electronic part with your hands or metallic tools. - Only use the zero-modem cable that is supplied with the software. Any damage on the actuator electronics caused by using wrong cables will void warranty. - In case the computer used has no serial COM port but an USB port, a USB to serial adapter must be used. After installation of the adapter, please double-check the COM-port of the USB adapter. TMThis can be done in the WINDOWS Control Panel (System , Hardware , Device manager , Ports). NOTE - Actuators delivered from Jan. 2004 are equipped with an integrated Bootstrap slide and RESET button and can be connected to a standard zero-modem cable. - Actuators delivered until Dec. 2003 have to be connected to a special zero-modem cable, which has the following wiring (onlypins 2, 3, and 5). PCSIPOS RxD22RxD TxD33TxD GND55GND 2.5 Uninstall COM-SIPOS Flash Uninstalling COM-SIPOS Flash (from version 2.12): Start , Programs , COM-SIPOS Flash , Uninstall COM-SIPOS Flash Use the “Uninstall COM-SIPOS Flash“ command under “Start\Programs\COM-SIPOS Flash“ to remove the software again: Select Uninstall Method “Automatic“, then “Next“ to get to the next window and select “Finish“ to perform the uninstall procedure. Always select this method to remove the COM-SIPOS PC parameterization program, otherwise it cannot be ensured that all actuator parameter files, which were saved via COM-SIPOS in the respective directory, are retained. E20185-P920-B750-X-7600 Page 5 3 Quick start guide for downloading (read) and uploading (write) parameters perform steps How to … Actuator parameters , Display 12 The actuator parameters are displayed in the tab sheets. , Change 123 After download of the parameters, it is possible to change them depending on the actuator type. 14, Save All actuator parameters (customer and factory parameters, which include end position setting and operational data, can be saved in a file (2 kB)). We strongly recommend saving the actuator parameter files after successful commissioning for documentation and reference purposes (especially in case of an electronics replacement). 143, Duplicate This function is extremely helpful when installing a replacement electronics or a new control PCB, since all originally programmed customer and factory parameters including end position settings are uploaded into the replacement unit. This results in an identical copy of the replaced unit and makes recommissioning obsolete after the replacement! 15, Print The printed actuator parameters can be used for documentation purposes. 14, Send The saved actuator parameters can be sent for evaluation as attachment to service@sipos.de . perform steps How to … Trouble shooting 16, Display diagnosis and fault messages This data is displayed in the tab sheets ”Diagnosis” and “State of Unit”. In case possible faults cannot be resolved, please save the actuator parameters and send them to service@sipos.de . perform steps How to … Firmware update 17, Update The installed firmware version is displayed in the tab sheet “Actuator info”. The current firmware version and a history table can be found on our website www.sipos.de . perform steps How to … Check wiring 8, Actuator outputs , DCS inputs The wiring to the process control system (binary output) can be checked independent of the actuator status. 19, DCS outputs , Actuator inputs The correct transmission of binary and analog control system output signals to the actuator as well as the fieldbus status of the actuator can be checked on the C+M tab. Steps 1 Download (read) the actuator parameters << see chapter 3.1 >> 2 Display/ change parameters on tab sheets << see chapter 6 >> 3 Upload (write) new actuator parameters << see chapter 3.2 >> 4 Save a downloaded parameter file << see chapter 4.1 >> 5 Print a summary of actuator settings and diagnosis data << see chapter 4.1 >> 6 Display diagnosis and state of unit data << see chapter 6.9 and 6.10 >> 7 New firmware upload (write) to the actuator << see chapter 3.3 >> 8 Check interface to the control system (DCS inputs) << see chapter 7 >> 9 Check the DCS outputs (Actuator inputs) << see chapter 6.8 >> E20185-P920-B750-X-7600 Page 6 3.1 Download (read) the actuator parameters The data of the SIPOS 5 actuators can be downloaded for various reasons: , Trouble shooting , Documentation , Availability of data in case of replacement of the electronics or the control PCB available NOTE Therefore we strongly recommend to download and save the actuator parameters be after successful commissioning! All actuator parameters including the end position setting can then be uploaded to a replacement electronics or control PCB. Provided that the gear unit was not disconnected from the valve, recommissioning after performing the replacement is not required. Procedure: 1. Remove the cover of the electronics unit. 2. Connect zero-modem cable to actuator serial interface (see chapter 2.4). 3. Start COM-SIPOS (see chapter 2.3). 4. If necessary, select the correct interface. The set interface is stored until the next change (from COM-SIPOS version 2.12). 5. Download the actuator data. The data contains all actuator parameters, i.e. both factory parameters and customer parameters which can be changed using COM-SIPOS, including end position settings and operational data. 6. Save the actuator data The created file has an “*.ste” extension. The size is only a few bytes, ideal for sending via e-mail. E20185-P920-B750-X-7600 Page 7 3.2 Upload (write) the new actuator parameters , Upload to the same actuator electronics If the customer parameters (e.g. tripping torque, output speed, etc.) were changed after reading out the actuator parameters using COM-SIPOS and if these changes are to become effective, perform an upload via the “Write parameter“ command in the Actuator menu. , Upload to a replacement electronics unit or control PCB The following procedure has proved extremely useful when installing a replacement electronics unit or a new controller PCB since all actuator parameters read and stored from the original actuator (customer and factory parameters including end position setting and operational data) are uploaded to the new replacement part. This results in an identical copy of the replaced unit. Recommissioning after replacing a part would only be required if the gear unit of the actuator was also disconnected from the valve. Procedure: 1. Remove the cover of the electronics unit. 2. Connect zero-modem cable to serial interface (see chapter 2.4). 3. Start COM-SIPOS (see chapter 2.3). 4. If necessary, select the correct interface. 5. Open Actuator parameter file (“*.ste”) of the original electronics unit in COM-SIPOS. 6. Upload to a replacement electronics unit or control PCB. Use the “Write EEPROM parameter“ command in the Factory parameter submenu of the Actuator menu to upload the entire actuator parameters. For further information, please refer to the mounting instructions for replacement electronics SIP-DO 31.09.008 GB. E20185-P920-B750-X-7600 Page 8 3.3 Firmware upload (write) A firmware update is performed via the ”Actuator” menu. The procedure for updating the firmware is described in chapter 3.3.1 and 3.3.2 and depends on the delivery date of the actuator. 1. Firmware upload 2. Setting the interface, the baud rate and selecting the firmware file The set interface and baud rate are stored until the next change (for COM-SIPOS version 2.12 and higher). REMARK The current firmware version, e.g. - PR_V235.bin for PROFITRON, or - EC_V235.bin for ECOTRON as well as a history table can be found on our website (www.sipos.de)! E20185-P920-B750-X-7600 Page 9 3.3.1 Firmware upload for actuators delivered after 31.12.2003 The bootstrap adapter (2SX5100-3PC03) is not required, as the function is integrated into the electronics unit (see figure 1). Figure 1: Slide (, BOOT) and RESET push button , Every standard zero-modem cable can be used for firmware updates and for the normal COM-SIPOS communication for monitoring, control, and parameterization. 1. Open electronics housing cover. 2. Connect zero-modem cable to the SUB-D socket on the control PCB of the actuator and to the serial interface/ USB port (via USB to serial adapter) of the PC. 3. Push bootstrap slide in direction “BOOT”. 4. Select interface on the PC (COM 1, ... COM 10). 5. Select baud rate. 6. Select file (firmware to be uploaded into the actuator, e.g. PR_V235.bin for PROFITRON or EC_V235.bin for ECOTRON). 7. Press Start in the dialog box (Start button is locked for the duration of the data transfer). 8. Press RESET push button. 9. Flash EEPROM on the control PCB is erased and reprogrammed (comments "Flash-ID", "Flash erase(d)", progress bar graph). 10. The new firmware is automatically started after the report Ready in the text window and the Start button is then released. 11. Close button closes the dialog box. 12. Disconnect zero-modem cable. 13. Push bootstrap slide back to initial position. After a firmware update the “BOOT” slide has to be moved in OFF position (= away from “BOOT”) again. Otherwise the PCB will stall in BOOT mode with next power-up! If this happens, move BOOT slide in OFF position and push RESET again. After the firmware is uploaded to the actuator, the current parameters can be downloaded with actuator => read parameters. The firmware version is displayed in the “Actuator info” tab sheet. NOTE - If the firmware upload is interrupted (power supply of the actuator is switched off, “Cancel“ button is pressed, zero-modem cable is unplugged, …) during the upload of the firmware, the actuator has no firmware! In this case, repeat the procedure. - Reduce the baud rate if is not possible to set up a connection. E20185-P920-B750-X-7600 Page 10 3.3.2 Firmware upload for actuators delivered until 31.12.2003 1. Open electronics housing cover. 2. Connect Bootstrap adapter (BSL) (Order no. 2SX5100-3PC03) to the SUB-D-socket on the control PCB of the actuator and the zero-modem cable between the BSL and the serial interface/ USB port (via USB to serial adapter) of the PC. Then put the BSL switch into the On position. PCSIPOS RxD22RxD TxD33TxD GND55GND 7/BOOT 8/RESET 3. Select interface on the PC (COM 1, ... COM 10). 4. Select baud rate. 5. Select file (firmware to be uploaded into the actuator, e.g. PR_V235.bin for PROFITRON or EC_V235.bin for ECOTRON). 6. Press Start in the dialog box (Start button is locked for the duration of the data transfer). 7. Press RESET button ("R") on the bootstrap adapter. 8. Flash EEPROM on the control PCB is erased and reprogrammed (comments "Flash-ID", "Flash erase(d)", progress bar graph). 9. The new firmware is automatically started after the report Ready in the text window and the Start button is then released. 10. Close button closes the dialog box. 11. Disconnect bootstrap adapter and zero-modem cable or with bootstrap adapter remove the switch from the B(oot) position (= switch BSL switch to Off). Otherwise after reset the controller stops and “waits” for a new firmware. After the firmware is uploaded to the actuator, the current parameters can be downloaded with actuator => read parameters. The firmware version is displayed in the “Actuator info” tab sheet. NOTE - If the firmware upload is interrupted (power supply of the actuator is switched off, ”Cancel“ button is pressed, zero-modem cable is unplugged, …) during the upload of the firmware, the actuator has no firmware! In this case, repeat the procedure. - Reduce the baud rate if is not possible to set up a connection. E20185-P920-B750-X-7600 Page 11 4 Menus 4.1 “File“ menu The File menu contains the following commands: Open Opens an existing parameter file (*.ste format) Save Saves the opened parameter file under the same name Save As... Saves the opened/ downloaded parameter file under a defined file name and directory Print Prints a summary of the actuator settings and diagnosis data: , see appendix A Print Preview Shows the summary document as it will be printed Print Setup Selects a printer and a printer port ASCII conversionSaves the actuator parameters to a text file in *.txt format (refer to chapter 8) Exit Ends COM-SIPOS 4.2 “Edit” menu The Edit menu contains the following commands: Undo Cancels the last operation Cut Deletes data from the document and transfers it to the clipboard Copy Copies data from the document to the clipboard Paste Inserts data from the clipboard into the document 4.3 “View” menu The View menu contains the following commands: Toolbar Switches the toolbar on and off Switching off is not recommended! Status Bar Switches the status bar on and off Map Selection of the tabs (see chapter 6) E20185-P920-B750-X-7600 Page 12 4.4 “Actuator” menu The menu actuator contains the following commands for communication with the actuator. Parameters can be downloaded from and uploaded to the actuator. All communication is conducted via the serial interface of the actuator or via the PROFIBUS Master Simulator (also available via order no. 2SX5100-3PC04). NOTE The following commands cannot be executed if cyclic data update “Polling PC“ or “Polling Bus“ is activated under the “C+M“ tab sheet (chapter 6.8). Cyclic data update is indicated in the status bar via “POLLING“. Read Downloads all parameters from the actuator (customer parameters, factory parameters and parameter current values), this also includes the end position settings. Write Uploads the customer parameters to the actuator. parameter SIPOS 5 PROFITRON: all parameters that can be set via the LCD. SIPOS 5 ECOTRON: all parameters EXCEPT those to be set with DIP-switches and potentiometers (e.g. speed, torques, control modes, etc.). Read Parameter download via the connected PROFIBUS Master Simulator. PROFIBUS In the same way as “Read parameter”! Write Parameter upload via the connected PROFIBUS Master Simulator. PROFIBUS In the same way as “Write parameter”! Factory Uploads all customer and factory parameters to the actuator. Factory parameters include end parameter position settings and operational data (motor operating hours, number of cut-offs etc.). This function allows simple and quick commissioning of SIPOS 5 actuators, if the electronics unit was replaced. Firmware The dialog box for uploading the new firmware to the actuator appears. upload... Settings (customer and factory parameters) in the actuator remain unchanged. For the procedure for updating firmware, see chapter 3.3 Sim. actuator Check interface to the control system (refer to chapter 7). outp. E20185-P920-B750-X-7600 Page 13 4.5 “Settings” menu The Settings menu contains the following commands: Serial interface Setting the port to which the zero-modem cable is connected on the computer. Access to the actuator data is possible via “Read parameter” / “Write parameter” commands in the “Actuator“ menu. PROFIBUS Setting the port to which the PROFIBUS DP Master Simulator is connected. Furthermore, it is interface possible to scan for connected actuators that can be selected for communication. . “Start” and “End” mark the address range where connected PROFIBUS slaves are detected. The default setting is 0..20 to ensure a moderate scan time. Access to the actuator data is possible via “read PROFIBUS”/ “write PROFIBUS”. The set interfaces are stored until the next change (for COM-SIPOS version 2.12 and higher). 4.6 “Sprachen/ Language“ menu Use the Sprache/Language menu to select the language. Currently, the German and the English language are supported. After installing the COM-SIPOS PC Parameterization program, the language of the operating system is set as default. If the language of the operating system is not available, English is selected. The selected language is stored as default. E20185-P920-B750-X-7600 Page 14 4.7 “?“ (help) menu The ? menu contains the following commands: User manual PDF file of the COM-SIPOS user manual. Note: Acrobat Reader required (if necessary, install from COM-SIPOS CD!) About Indicates the status of the installed COM-SIPOS version: 5 Toolbar Frequently used commands can directly be executed with a single mouse-click on the icons. Opens an existing parameter file (*.ste format) < equals “File“ , “Open“ > Saves a downloaded parameter file under its file name < equals “File“ , “Save“ > Prints a summary of the actuator settings and diagnosis data (refer to Appendix a) The actuator data (parameter file) has to be opened before printing or has to be read out from the actuator connected to COM-SIPOS using the "Read parameter" command. < equals “File“ , “Print“ > Downloads all parameters from the actuator (customer parameters, factory parameters, and current , .values)this also includes the end position settings < equals “Actuator“ , “Read parameter“ > Uploads the customer parameters to the actuator. SIPOS 5 PROFITRON: all parameters that can be set via the LCD. SIPOS 5 ECOTRON: all parameters EXCEPT those to be set with DIP-switches and potentiometers (e.g. speed, torques, control modes, etc.). < equals “Actuator“ , “Write parameter“ > Shows information on the current COM-SIPOS version. < equals “?“ , “Info“ > E20185-P920-B750-X-7600 Page 15 6. Tab sheets The actuator parameters and current values are shown on topic-specific tab sheets. Click on the label to open the corresponding tab sheet. 6.1 Actuator info Actuator Tag no. Actuator plant identification number Parameter set creation Date Date on which the actuator parameters were downloaded Time Time at which the actuator parameters were downloaded COM-SIPOS Version Parameters were downloaded with this COM-SIPOS version General Order number Actuator order number Type Standard or modulating duty Works number The works number is the number that unambiguously identifies every SIPOS 5 actuator. (serial number) Motor warranty ”valid” or “not valid” PROFIBUS Identification 4-digit hexadecimal code that uniquely identifies a PROFIBUS DP slave type. SIPOS number 5 Flash numbers are 056D (1-channel) and 056E (2-channel) Firmware version Version no. of the firmware (e.g. 2.35 29.07.05 , Version 2.35 from 29.07.2005 ) Adjustment signaling gear Here the customer can enter the setting of the signaling gear for documentation [res/stroke] purposes after successful commissioning. Remark [max. 60 digits] The customer can enter a remark to be stored in the actuator parameter file. The max. number of digits that can be entered is 60. Options Position controller Travel dependent output speed adjustment Travel dep. freely adjustable positioning times PROFITRON ”valid” or “not valid” options Process controller External analog output-speed-setpoint Proportional control / split-range functionality E20185-P920-B750-X-7600 Page 16 6.2 Valve spec. The valve specific actuator parameters can be displayed (ECOTRON and PROFITRON) and set (only PROFITRON). The parameters can be displayed after a download (see chapter 3.1). The programming of these parameters is only possible for PROFITRON. For ECOTRON, only the end position ranges can be adjusted and uploaded to the actuator! Actuator Tag No. Actuator plant identification number CLOSE direction ”clockwise” or “anti-clockwise” Note: If this is changed, the end positions of the actuator have to be recommissioned! Closing speed 7 different speed or positioning speed or positioning time values mmss[rpm] / [/min] / [/90?] 1.25 ... 160 rpm or 25 ... 320 mm/min or 10 ... 160 /90? can be set within the type-dependent range (see actuator rating plate) Opening speed mms[rpm] / [/min] / [/90?] Emergency speed CLOSE EMERGENCY speed or positioning speed or positioning time mmsin CLOSE-direction [rpm] / [/min] / [/90?] Emergency speed OPEN [rpm] EMERGENCY speed or positioning speed or positioning time mmsin OPEN direction / [/min] / [/90?] Torque, Cut-off force CLOSE Tripping-torque or cut-off force [Nm, kN] can be set in steps of 10% of Md/F max maxStandard version: Tc 30% Tc min =maxTorque, Cut-off force OPEN Modulating: Tc / F = 70% Tc or F minminmax max[Nm, kN] End position range CLOSE Within the end position range, speed set to a predefined (slow) end position speed. In [%] torque-dependent cut-off mode, a torque tripping within this range signals a valid torque cut-off, whilst outside the range, a fault will be signaled. End position range OPEN Can also be set for ECOTRON [%] Cut-off mode CLOSE Travel-dependent or torque dependent cut-off can be set in end position CLOSE and OPEN Cut-off mode OPEN Note: When either one is changed, the end positions of the actuator have to be recommissioned! E20185-P920-B750-X-7600 Page 17 6.3 Input/Output The actuator parameters concerning the input/ output signals for the DCS can be displayed and set. The parameters can be displayed after a download (see chapter 3.1). The programming of these parameters is only possible for PROFITRON. Actuator Tag No. Actuator plant identification number Binary inputs: The control level for the binary inputs can be set to. 24V (NO = normally open) OPEN 0V (NC = normally close). CLOSE STOP The level for the EMERGENCY binary input can be set separately (firmware version 2.14 and higher). Emergency input Remote control Standard control mode of actuator. Possible modes: PrCntr CurrInp Process controller with setpoint via analog process setpoint input PrCntr bus inp. Process controller with setpoint value via PROFIBUS PrCntr fix setp. Process controller with fixed setpoint PosCntr CurrInp Positioner with setpoint via analog setpoint input PosCntr bus inp. Positioner with setpoint value via PROFIBUS tri-threshold Control via analog setpoint input 0..30%=CLOSE, 30..70%=STOP, 70..100%=OPEN PermCont BinInp Permanent contact signal via binary inputs with OPEN and CLOSE commands PermCont bus Permanent contact signal via PROFIBUS with OPEN and CLOSE commands PulsCont BinInp Pulse contact signal via binary inputs (OPEN, CLOSE, and STOP) NOTE Control with remote pulse contact is available only if the mode remote reconnect is set to “non-active”. two-wire-control Control via the OPEN input (active = OPEN, not active = CLOSE) E20185-P920-B750-X-7600 Page 18 Remote reconnect Possible second control mode: non-active The control mode chosen via parameter “remote control” is active - independent of the STOP signal. PrCntr CurrInp Binary STOP signal is active and PrCntr bus inp. parameter ”remote control“ is not set PrCntr fix setp. to ”PulsCont BinInp“: PosCntr CurrInp The control mode chosen here, via PosCntr bus inp. parameter „remote reconnect“ is active. tri-threshold Binary STOP signal is not active: PermCont BinInp The control mode chosen via parameter PermCont bus ”remote control“ is active. two-wire-control Setpoint input (AI1) Depending on the application and activated options, this analog input can be used for the positioner setpoint or for process controller setpoint Range 0 mA – 20 mA Detection of open-circuit behavior not possible (dead zero) 4 mA – 20 mA Detection of open-circuit behavior is possible (live zero) Slope rising slope 20 mA corresponds to 100% OPEN falling slope 20 mA corresponds to 0% OPEN Analog input (AI2) Depending on the application and activated options, this analog input can be used for the external analog output speed setpoint or for input for the actual process value Range 0 mA – 20 mA Detection of open-circuit behavior not possible (dead zero) 4 mA – 20 mA Detection of open-circuit behavior is possible (live zero) Slope rising slope 20 mA corresponds to 100% falling slope 20 mA corresponds to 0% E20185-P920-B750-X-7600 Page 19 Binary output The respective output can be set to: non-active The signal is switched off. The signal is active when: tot. closed the actuator has cut-off in the CLOSE end position Tot. opened the actuator has cut-off in the OPEN end position TL-CLOSE the actuator has cut-off in CLOSE direction torque-dependently TL-OPEN the actuator has cut-off in OPEN direction torque-dependently TL-CL or OP the actuator has cut-off in OPEN or CLOSE direction torque-dependently fault a fault has occurred blinker the actuator is operating ready the actuator can be operated from “local/remote” ready+remote the actuator can be operated from “remote” local the actuator is in “local” or “locPar” mode inter.cont.CL the position of the actuator is between 0% and the position set in the “Intermediate contact CLOSE“ parameter inter.cont.OP the position of the actuator is between the position set in the “Intermediate contact OPEN“ parameter and 100% MotTempFault the maximum motor temperature has been exceeded MotTempWarn the motor warning temperature has been exceeded ExtVoltFault low voltage or high voltage has been detected, or power supply has been failed maintenance a maintenance period has elapsed run. ind. open the actuator is running in direction OPEN run. ind. close the actuator is running in direction CLOSE ,NC i.e. 0V signal = active ,NO i.e. 24V DC signal = active Position intermediate contact CLOSE The output signal “inter.cont.CL” is active within the range between 0% [%] and the set value Position intermediate contact OPEN The output signal “inter.cont.OP” is active within the range between the [%] set value and 100% Actual value output The actual position value or the actual process value (if process controller option is active) can be signaled via the analog output Range 4 mA – 20 mA The signal range for the analog output is set 0 mA – 20 mA Slope rising slope 0% = 0/4 mA, 100% = 20 mA falling slope 0% = 20 mA, 100% = 0/4 mA E20185-P920-B750-X-7600 Page 20 6.4 Security Actuator Tag No. Actuator plant identification number Motor temperature warning Limit temperature for the “Warning motor temperature” signal Motor temperature protection Indicates whether the motor protection is active or not active. The motor protection can only be switched off for PROFITRON and only via the push buttons at the actuator. Motor heating Here, you can activate the motor heating that ensures an average temperature of the motor of approx. 5 degrees C above the ambient temperature, thus preventing condensation. The motor heating is recommended if the actuator is used in extremely fluctuating climatic conditions. Open circuit behavior Here you can program the response to a detected open circuit. All inputs of the current remote control source (analog, binary or fieldbus) are monitored. The possible settings are: move to em. pos Move to parameterized EMERGENCY position keep position Stay in current position Emergency position When the emergency command is active or open circuit is detected, if the [%] “open circ. beh”. parameter is set to “move to em. pos.”, the actuator automatically moves the valve to this position. If within an endposition range of the remote control command in direction of this Close tightly endposition is activated, the internal travel command remains activated until torque-dependent cut-off has been effected or until a remote control command in the opposite direction has been given. The “close tightly “ function is only possible in conjunction with the "torque-dependent cut-off" mode. Note: If the internal positioner "PosCntr ...“,or process controller “ProcCntr ..." is used in conjunction with "travel-dependent cut-off", the control pulse is also extended until the end position (0% / 100%) is reached, in the same way as with the “close tightly “ function. Move again, if blocked in move Automatic retry (max. 5x) to get over torque block (when outside travel limit range), 0...5 adjustable, 0 , no repeated start Valve maintenance periods These settings can be used to define maintenance intervals at which the actuator should activate the “maintenance” signal. Intervals can be set for “Switching cycles” and/or ”Torque cut-offs” and/or “Motor operation hours”. These maintenance limits have nothing to do with maintenance for the actuator and are only intended for maintenance planning of the valve. E20185-P920-B750-X-7600 Page 21 6.5 Other Actuator Tag no. Actuator plant identification number Transmitter Tag no. Transmitter identification number Controller Tag no. Controller identification number Language LCD Language of the texts on the LC display (German/ English/ French/ Spanish/ Italian/ Polish/ Czech/ Swedish/ Dutch) DC brake With a value equal to zero (DC brake = off), the inverter reduces the output frequency as fast as possible to zero (, ramp-down to standstill). [%] Thereby, the fastest braking effect without dc brake is achieved. Values not equal to zero start the so-called “DC-brake” mechanism: after the stop command and a short break (100..200ms for flux reduction in the induction motor) a DC current is supplied to the motor. The value is set in per cent of the motor’s rated current. The higher the value, the better the braking effect but the higher the motor warming! 0% ... 250% Value of motor current in % of rated motor current (0%) during DC braking, influences motor heating and control accuracy Recommendation: set value to zero! Rise time 0.1s to 1s (standard) Time from motor switch-on to reaching the [ s ] 0.1s to 2s (modulating) maximum speed (0.5s); influences the control accuracy/ switch-on duration Ramp-up time from standstill to a predefined frequency. The shorter the time, the higher the acceleration of the motor (, fast control, higher load on actuator and valve) and the higher the line current. Customer variant Customer specific programming varying from standard firmware is coded with a number different from “0” (see appendix to instruction manual for specific customer variant) Warning Unauthorized setting of customer variants can lead to damage to the actuator/valve/plant! PROFIBUS Enter the bus address (default works setting is 126). Address channel 1 Important for firmware versions up to 2.34! Address channel 2 The actuator has to be turned off and on to verify the new bus address. Voltage reset; also turn off the 24 V DC supply, if applicable! If the control board has a RESET push button, it is also possible to press the RESET push button to verify the new address. PZD 3 – PZD 6 Process data range When choosing the PROFIBUS telegram PPO2, here the data can be defined that is always to be transferred in the cyclic PROFIBUS telegram as PZD3-6. For further information, see instructions PROFIBUS DP-Interface for Electric Actuators (order no. E20185-P920-B704-X-7400). E20185-P920-B750-X-7600 Page 22 6.6 Options Actuator Tag No. Actuator plant identification number Process controller The process controller is implemented as PI-controller and can be activated for firmware version 2.22 and higher. The amplification (vp) and the controller time constant (tn)[sec] are adjustable. The process controller output is connected with the positioner input (cascaded). 3 different modes of control can be set in the tab sheet “Input/Output“, “Remote control“ and/or “Remote reconnect” (see chapter 6.3): , Process controller conventional (PrCntr Currinp) The setpoint comes from the analog input. , Process controller BUS input (PrCntr bus inp.) The setpoint comes from the PROFIBUS. , Process controller with fixed setpoint (PrCntr fix setp.) The setpoint is set by programming. Proportional control / split-range The setpoint value curve for analog input 1 is defined by entering two value pairs. Current value for position 1 (current value 1 has to be less than current value 2). Current value 2 for position 2 (position 2 has to be not equal to position 1) By defining up to five value pairs [position; positioning time], the required Travel-dep. freely adjustable positioning times may be set according to the process. An entered positioning positioning times time t describes the time from 0% (CLOSED) resp. to the last entered position nx to position x. n-1n Travel dependent output speed Valve characteristic linearization is possible by specifying the speed curve over adjustment up to ten interpolation points (stroke / speed value pairs). The fixed end position speed applies inside the end position ranges (type-dependent speed step). The curve is specified by entering up to ten value pairs: actuation position [%OPEN] in 1% increments, speed [rpm] in the 7 steps of the speed range. The speed curve is completely parameterized when the next interpolation point produces a lower percentage value for the actuating distance (e.g. default value 0%). The last specified speed then applies up to the OPEN end position. E20185-P920-B750-X-7600 Page 23 Output speed source The travel dependent speed curve setting , the analog speed setpoint and the travel dependent freely adjustable positioning times can be activated and deactivated separately for REMOTE and LOCAL operation. “Speed local and remote” via , travel dependent speed curve setting If the curve is activated, the actuator operates according to the adjusted speed (see above). This is programmed with the “via n curve” parameter value. Otherwise the actuator operates at the parameterized opening/closing speed (Parameter value “std. OPEN/CLOSE”). , external analog speed setpoint (AI2) The output speed (positioning speed / positioning time) can be set via the external analog output speed setpoint (AI2), parameter “speed input”. With parameter value “Via speed input” the actuator operates according to the external analog speed signal 0/4-20 mA (parameterized in Input/Output tab sheet). With the “std. OPEN/CLOSE” parameter value the actuator operates with set parameters“closing speed” and “opening speed”. , travel dependent freely adjustable positioning times If the setting is activated, the set positioning times are achieved by “soft pulsing”. This is programmed via the “via curve“ value. Otherwise, the actuator is continuously operated at the programmed OPEN/ CLOSE output speed (“std. OPEN/CLOSE” parameter value). If an EMERGENCY command is present, the actuator is operated at the parameterized "em. speed (cl.)" or "em. speed (op.)" and moves to the set EMERGENCY position. E20185-P920-B750-X-7600 Page 24 6.7 Torque curve Recording torque curves Preventive valve monitoring is possible by comparing up to 3 torque curves which were stored at different times. The torque curves can be visualized in COM-SIPOS. Prerequisites , The actuator is mounted on the valve , The actuator must be operable. Actuator Record The dialog box for recording torque reference curves appears. torque curve After "Start recording", the actuator runs to the CLOSE end position then to the OPEN end position and back to CLOSE end position. The status of the recording is displayed in the “Curve status” field. During recording, “curve .. active“ is shown. In case of a fault: "is not possible" is displayed. After the recording sequence, the data is in the actuator memory and has to be read out for visualization (see below). E20185-P920-B750-X-7600 Page 25 Malfunctions during recording (blockage of the stroke, cancellation by the operator, failure of the power supply, etc.) are indicated on the LC display by “error while rec.”. The canceled recording or curve is not transferred to the permanent memory (Flash EEPROM). For diagnosing the malfunction (“observing” menu), however, the fragmental curve remains in the buffer (RAM) until the next power OFF (mains and auxiliary voltage) and can be downloaded from the actuator in the usual way. Actuator Read After clicking on “read torque curve” all 3 possible torque reference curves are read out (not torque curve recorded curves are neglected) and then displayed in the “Torque curve” tab sheet. File Open / With this option, recorded torque curves can be saved or opened for viewing under the “Torque Save curve” tab sheet. Save torque curve as file Standard file menu box appears. The curve data is saved in ASCII format. Open torque curve file Standard file menu box appears. The data is read out from the file and displayed as torque curve in the “Torque curve” tab sheet. E20185-P920-B750-X-7600 Page 26 6.8 C+M (Control & Monitoring) Actual value Current position value in % OPEN Current control by Current control mode of the actuator (remote / local) Control A control command is active (”close“ or ”open“) or is not active (”no“) Actual speed/ time Current speed / positioning time of the actuator Cut-off - Indication ”totally closed“/ “totally opened“ , travel- or torque-dependent cut-off within the end position range - Indication "TL CLOSE“/"TL OPEN“ , blocked in move - Indication „no“ , actuator is operated or stopped (without active cut-off). Intermediate contact CLOSE PROFITRON: States whether the intermediate travel contact OPEN/CLOSED has been exceeded (“inter.cont.CL/OP” signal) Intermediate contact OPEN ECOTRON: States whether 2% / 98% of travel have been exceeded Setpoint Setpoint (position or process) set by the control system (see Input/Output tab sheet – Remote control option (“PrCntr…” or “PosCntr…”). Actual process value Actual process value in % Motor temperature Indicates the current motor temperature Motor temperature warning States whether the motor warning temperature has been exceeded D.C. link voltage The supply voltage applied is first rectified and smoothed. The resulting voltage is the DC link voltage (?supply voltage x 1.41 (1 phase) resp. x 1.35 (3 phase)). Motor current The current in the DC voltage link Analog input Binary inputs (states “low“ / “high“) and analog inputs with PROFITRON (input current in mA) are displayed independent of their use. This helps during commissioning and troubleshooting (e.g. Binary input normalization of analog signals, disturbed signals, wiring check). Active PROFIBUS channel Only with option ? redundant PROFIBUS ?: signals the active channel (1 or 2) PROFIBUS channel 1 Transmission speed in kbit/s PROFIBUS channel 2 Channel status (PROFIBUS state machine indication, e.g. Wait Prm, Data exch. etc.) Cyclic data update (Polling PC / BUS) After the download of the actuator parameters using “read parameters” or “read PROFIBUS”, the current parameters at the time of reading out are displayed. Use the “Polling PC” or “Polling BUS” buttons to request the data of the “C+M“ tab sheet cyclically from the actuator and to have them displayed as current values in “C+M“. The cyclic data update is signaled by “POLLING“ in the status bar. This function is of particular interest when diagnosing the actuator during remote operation. Click the respective button once again to stop the cyclic data update. Actuator control (Operate PC / BUS) It is possible to control the SIPOS 5 Flash actuator via the displayed buttons when the actuator is set to local mode. The four buttons “mirror” the buttons on the local control unit. E20185-P920-B750-X-7600 Page 27 6.9 Diagnosis All diagnosis data is displayed. Actuator Tag No. Actuator plant identification number Actual data This data is collected and permanently stored in the RAM. Every 24 hours the data is written to the internal EEPROM for backup purposes; all data is safe, even in case of power failure. Switching cycles Total number of switching cycles since first start-up Switching cycles/ h Average number of switching cycles/hour calculated from the last 10 minutes Torque cut-offs Total number of torque-dependent cut-offs since first start-up Travel cut-offs Total number of travel-dependent cut-offs since first start-up Motor operation hours Total number of motor operating hours since first start-up Electronics operation Total number of electronics unit operating hours since first start-up hours Cycles per hour Relative operational time during the last 10 minutes Valve maintenance limits When reaching one of the 3 maintenance interval limits, the valve maintenance “necessary“ signal is generated. Switching cycles - Number of switching cycles Torque cut-offs - Number of torque dependent cut-offs Motor operation hours - Number of motor operation hours Valve maintenance “not necessary” or “necessary” The maintenance limits have nothing to do with maintenance for the actuator and are only intended for maintenance planning of the valve. Maintenance reset PC / BUS After a maintenance reset, the threshold value “Valve maintenance limit” for a new maintenance signal is increased by adding the current value “Actual data” to the previously set “Value maintenance periods”. The “Value maintenance periods”. can be defined on the “Security“ tab sheet (see chapter 6.4). E20185-P920-B750-X-7600 Page 28 6.10 State of unit Status indication1)Ready +Remote Actuator is ready to use and set to remote control The indication is without color signal, if - the actuator is not in REMOTE, but in local or local param, - one of the faults below is present. Fault signals (without color signal): There is no fault present (red):errors , action required to solve problems (see below) InitParams fault The factory programming of the actuator is missing or the EEPROM is defective. , Contact SIPOS service (service@sipos.de)! Check end position - End position setting has not yet been performed, - End position was passed due to handwheel operation, - Friction coupling of the signaling gear was twisted or the signal gear reduction was changed or - Cut-off type was changed (e.g. from torque-dependent to travel-dependent) , Recommissioning of limit positions is necessary! Check parameters: - No complete commissioning or - Fault while saving commissioning data caused by main-power fault. , Check customer parameters and write parameters to the actuator! Commissioning local : Commissioning via local control unit is active. In this case, no remote parameterization is possible. , Wait for termination of local commissioning! Handwheel access: - Handwheel/ crank is pressed or - Cable to the handwheel is defective , pull handwheel and/or check cables/ contacts in the plug/ socket connector (refer to the following PIN configuration drawing)! Status signal only! Local disabled: Local control can be disabled via PROFIBUS. In case of a BUS communication error, local control is automatically re-enabled. 1) Nevertheless, 1 fault can be present: blocked in move. E20185-P920-B750-X-7600 Page 29 OpCirc temperature Connection to the temperature indicator (PTC thermistor) interrupted indicator , Check cables/ contacts in the plug/ socket connector (refer to the following PIN configuration drawing)! Hardware fault Malfunction of component(s) on the controller PCB Reset possible by turning the power supply off / on (AC & DC), , otherwise, contact SIPOS service (service@sipos.de)! Power supply fault The supply voltage is outside the permissible tolerance for a correct actuator function. Reason: no communication between control electronics and ASIC converter Check power supply , Inverter fault Faulty or no communication to the inverter. , Examine power supply, otherwise contact SIPOS service (service@sipos.de)! High current fault Motor / inverter current too high - Check motor cable for short-circuit, - Check service conditions (e.g. ambient temperature) or - Replace entire electronics unit. , Contact SIPOS service (service@sipos.de)! High voltage Voltage outside the tolerance +15% , Check power supply (voltage variations?)! Low voltage Voltage outside the tolerance -15% , Check power supply (voltage variations?)! Moved too far - The end positions have been exceeded by handwheel operation or - the friction coupling in the signalling gear was twisted or the signalling gear ratio was changed. Reason: Position of the central wheel is too near to the mechanical end stop of the signaling gear. , Recommissioning of limit positions is necessary! OpCirc position indicator Connection to the position recording(potentiometer) interrupted , Check cables/ contacts in the plug/ socket connector (refer to the following PIN configuration drawing)! Converter temperature The temperature in the power module of the frequency converter has exceeded a critical value. The frequency converter has switched off with a fault. Possible cause is, e.g. incorrect operation of the actuator (excessive ambient temperatures, exceeding the operating mode limits etc.). This fault is reset after the module has cooled down. Note: For firmware version 2.29 and higher, this is no longer applicable. , Check ambient temperature and control mode / duty cycles, etc. Error analog input (AI2) This message is only possible for (4-20mA) live-zero setting. Threshold I: > 21 mA or < 3.6 mA , Check input current! Setpoint input error (AI1) This message is only possible for (4-20mA) live-zero setting. Threshold I: > 21 mA or < 3.6 mA , Check input current! Readback error Readback electronics for analog output defective Contact SIPOS service (service@sipos.de)! , OpCirc binary input Error when checking the binary inputs (OPEN, CLOSE, STOP, EMERGENCY): The binary inputs have been parameterized as “NC inputs” and a low voltage level (0V) is present at all binary inputs. , Check parameterization of binary inputs and voltage at binary inputs! Bus communication fault In PROFIBUS communication, an interruption has occurred (timeout). This error status is only signaled as a fault if the control signal source comes from PROFIBUS and the actuator is operated in position REMOTE. Note: The bus address has to differ from the default setting (126)! , Check BUS communication & connection! Blocked in move A blockage of the actuator has been detected in the travel. The actually required torque exceeds the tripping torque. Note: The actuator can still be electrically moved to the opposite direction , Check valve & torque setting, increase tripping torque if necessary or use the ”Move again if blocked in move“ function! E20185-P920-B750-X-7600 Page 30 Runtime error The actuator needed much longer than expected (for the given output speed) for a movement of 3% of the total travel (the permissible positioning time is measured and saved for the set output speed when performing the end position setting). Possible reasons: - Fault in position recording (the gear backlash between potentiometer and central wheel is too small or too large, no change of position is detected although the motor is running), - Faulty potentiometer (conductive film is interrupted), - Potentiometer contacts in the plug/ socket connector were ejected (refer to the following PIN configuration drawing)! - Incorrect assembly and/ or setting of the potentiometer after replacement, - Motor cable interrupted (motor is not running). - Signaling gear reduction was changed (, Signaling gear turns in the opposite direction or , setting of the sliding wheel (revs/stroke) in the signaling gear is to high), - Actuator is blocked (, Actuator cannot be moved from position/ end position). , Check valve, signaling gear, motor and potentiometer! Motor temperature too The motor has exceeded the maximum temperature of 155?C. high The possible causes are e.g. - Excessive ambient temperature, - Excessive running time (e.g. S2/ 15 min. has been exceeded), - too many switching cycles (e.g. 1,200 switching cycles have been exceeded), - Actually required torque too high or - short circuited motor coil Note: The motor temperature monitoring can be deactivated by programming at the actuator (PROFITRON only) (plant protection has priority over motor protection). However, the warranty for the actuator immediately becomes void. Former errors: The last 5 errors are stored in the actuator (from SIPOS 5 Flash Firmware version 2.14 on). Delete former errors After successful elimination of the current error, the fault log can be cleared. Error reset: Reset (acknowledgment) of an actuator fault, e.g. "Runtime error". Polling After the download of the actuator parameters using “read parameters” or “read PROFIBUS”, the current status of the unit at the time the parameters are read out is indicated. Use the "Polling” button to cyclically request parameters from the actuator and to indicate the current status of the unit. The cyclic data update is signaled by “POLLING“ in the status bar. This function is of particular interest when diagnosing the actuator during remote operation. Click the respective button once again to stop the cyclic data update. PIN configuration drawing – gear unit plug 2SA5, 2SB5 and 2SC52SG5 whitewhite1 Motor temperatureMotor temperature 2brownwhite 3blueblack5 Hand crank/wheel black6blue4 brownred7 PositionPositionredyellow8 orangeblack9 pinkyellowU1 MMgreengreyMotorMotorV133~~ blackblueW1 ElectronicGear E20185-P920-B750-X-7600 Page 31 7 Check DCS interface via “Simulation actuator outputs“ Use the “Sim. actuator outp.“ command in the "Actuator" menu to select “DCS conv.“, where you can check the connection to the DCS by means of simulated binary and analog output signals. Select “PROFIBUS telegram“ to check the evaluation of telegrams within the DCS by means of freely programmable, simulated PROFIBUS telegrams. , “DCS conv.“ In the “DCS conv.“ simulation mode, the binary outputs can be set independent of the actuator status and therefore the connection between actuator and DCS can be checked. , “PROFIBUS telegram“ In the “PROFIBUS telegram“ simulation mode, the output data of the actuator telegram can be set independent of the actuator status. Thereby, you can check the evaluation of the telegram in the DCS. NOTE - The correct transmission of binary and analog control system output signals to the actuator as well as the fieldbus status of the actuator can be checked on the C+M tab sheet (refer to chapter 6.8). - The simulation mode is supported by firmware version 2.35 and above 7.1 Start “Sim. actuator outp.“ NOTE - In the simulation mode, there is a cyclic data exchange between COM-SIPOS and the actuator. If the actuator does not receive a telegram from COM-SIPOS in the simulation mode for 10 seconds, the actuator quits the simulation mode and performs a RESET. - Status information is changed within the simulation mode; after quitting the simulation mode, the actuator therefore performs a RESET. E20185-P920-B750-X-7600 Page 32 7.2 Simulation mode “DCS conv.“ After starting the “DCS conv.“ simulation mode, the following dialog box appears. Input field for analog output Input range , The following values can be set for the binary actuator outputs (Binary outputs): - Orig.: The output is set according to the parameterization. - High: The output is set to active (24 V) - Low: The output is set to not active (0 V) , The analog actuator output (Analog output) can be set as follows: - Original: If this field is set, the current actual position or actual process value is displayed. If the field is not set, the value of the input field is displayed (e.g. 9.1 mA). - Input field: Value to be displayed. - Input range: You may choose between the units ”0-100%“, ”0-10000“ or ”0-20mA“ - Set: The analog output is set according to the value of input field and input range. E20185-P920-B750-X-7600 Page 33 7.3 Simulation mode “PROFIBUS telegram“ After starting the “PROFIBUS telegram“ simulation mode, the following dialog box appears. Position within the Input field Input range telegram (byte.bit) In the PPO1 and PPO2 telegram (description see Instructions “PROFIBUS DP-Interface for Electric Actuators“), individual bits/ bytes can be changed. , ZSW1 (Status word 1) / Fault signal 1 and 2: - Orig.: The bit is set by the firmware of the actuator according to the status. - Yes: The bit is definitely set to 1. - No: The bit is definitely set to 0. , Actual position value (byte 9+10): - Original: If the field is set, the current actual position value is displayed. If the field is not set, the value of the input field is displayed (e.g. 0 mA). - Input field: Value to be displayed. - Input range: You may choose between the units ”0-100%“, ”0-10000“ or ”0-20mA“ - Set: The actual position value is set according to the value of input field and input range. E20185-P920-B750-X-7600 Page 34 8 ASCII-Conversion – binary file (*.ste) to text file (*.txt) The “ASCII-Conversion“ command in the File menu allows to convert the parameter data (customer and factory parameters as well as current values) saved as binary file (*.ste), into a text file (*.txt). Source - Current parameters Saves the actuator parameters of the actuator currently communicating with COM-SIPOS as text file in txt format. >> The file name (with the extension .txt) can be freely selected! << - One/several STE file(s) Converts one or more selected .ste file(s) into a defined directory in txt format. >> The file name cannot be changed (name.ste , name.txt)! << - Directory Converts all .ste files in a selected directory into a defined directory in txt format. >> The file name cannot be changed (name.ste , name.txt)! << File(s)/directory: Selection of the directory and mark up of the “.ste” files to be converted. Target File/directory Definition of the directory into which the converted “.txt” file(s) is/ are to be saved. Presenting text files in a table All parameters can be presented in an Excel spreadsheet to give a clear overview of the data of all SIPOS actuators in a plant. To this end, proceed as follows: , Convert COM-SIPOS binary files (.ste files) as described above into text files (.txt files). , Start “ASCII-files-Dateien (MS-Excel)“ program under Start , Programs , COM-SIPOS-Flash using Microsoft Excel. This program has been specially designed for the presentation of several actuator parameter files. Note: To be able to use this function, Excel has to allow for the execution of so called macros. Please note possible messages during start-up and acknowledge them. If required, the security level with regards to macros in Excel has to be set to a lower level (refer to Excel menu Tools , Options , Security , Macro security…). After acknowledging or changing the security level for macros, the program has to be restarted. , Click the “READ SIPOS 5 Flash ASCII-file (*.txt)“ button with the left mouse-button to start the Excel macro. , Select directory with the .txt files to be listed. Click the “OK“ button to have all marked up .txt files presented in a table in xls-format. E20185-P920-B750-X-7600 Page 35 For each actuator, the data is shown in a separate column: E20185-P920-B750-X-7600 Page 36 Example print of actuator parameters SIPOS Aktorik GmbH Plant documentation SIPOS 5 actuator Date 23.11.2005 Project ....................................... Project number ....................................... Actuator info Actuator Tag no. MOV 483 Order number 2SA5521-2CD10-4DB4 Works number 1234567890123 PROFIBUS ID number 56e Type modulating Motor warranty valid Firmware version 2.30 26.02.04 Adjustment signaling gear [rev./stroke] 36 Remark Position controller valid Process controller not valid Travel dependent output speed not valid External analog output speed setpoint not valid Travel dep. freely adjustable positioning times not valid Proportional control / split-range functionality not valid Valve spec. CLOSE direction clockwise Emergency position [%] 0 Closing speed [rpm] 14 Opening speed [rpm] 14 Emergency speed CLOSE [rpm] 14 Emergency speed OPEN [rpm] 14 Torque CLOSE [Nm] 30 Torque OPEN [Nm] 30 End position range CLOSE [%] 0 – 2 End position range OPEN [%] 98 – 100 Cut off mode CLOSE torque-dependent Cut-off mode OPEN travel-dependent Input/Output Binary inputs [OPEN,CLOSE,STOP] NO Emergency input ----- Remote control PermCont BinInp Remote reconnect non-active Intermediate contact CLOSE [%] 0 – 2 Intermediate contact OPEN [%] 100 – 100 Actual value output pos. act. value 4 mA – 20 mA rising slope Setpoint input [AI1] 4 mA – 20 mA Analog input 2 [AI2] 4 mA – 20 mA rising slope rising slope Binary output 1 tot. opened / NO Binary output 5 fault / NC Binary output 2 tot. closed / NO Binary output 6 local / NO Binary output 3 TL-OPEN / NC Binary output 7 blinker / NO Binary output 4 TL-CLOSE / NC Binary output 8 MotTempWarn / NC Security Motor temperature warning [?C] 135 Motor temperature protection on Motor heating off Open circuit behavior keep position Close tightly no Move again, if blocked in move 0 Valve maintenance periods Switching cycles 100000 Torque cut-offs 10000 Motor operation hours 2500 Other Transmitter Tag no. ----- Controller Tag no. ----- Language LCD German DC brake [%] 0 Rise time [s] 0.5 Customer variant 0000 PROFIBUS Address channel 1 126 Address channel 2 126 PZD 3 status word 2 PZD 5 fault signal 2 PZD 4 fault signal 1 PZD 6 actual duty Diagnosis Actual data Switching cycles 25 Switching cycles/h 0 Torque cut-offs 4 Travel cut-offs 6 Motor operating hours 0 Electronic operating hours 216 Cycles per hour 0 State of unit Ready + remote ? Former errors (1 = last error, 2 = error before last etc.) 1 not valid 4 not valid 2 not valid 5 not valid 3 not valid E20185-P920-B750-X-7600 Appendix A Page 37 MP 35 , 2005 >> Edition 11/05<< SIPOS Aktorik GmbH Subject to change without notice! Order No. E20185-P920-B750-X-7600 Electric Actuators SIP-DO 33.05.002 GB 11.05 Donaustr. 36 Dispostelle 34100 D-90451 Nuernberg www.sipos.de AC012448