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工业罗克韦尔自动化系统集成架构课件

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工业罗克韦尔自动化系统集成架构课件Copyright©2012RockwellAutomation,Inc.Allrightsreserved.变挑战为机遇李栋自动化及软件产品部北区业务经理18601046388智能,安全,可持续生产(Confidential–ForInternalUseOnly)Copyright©2007RockwellAutomation,Inc.Allrightsreserved.*Copyright©2007RockwellAutomation,Inc.Allrightsreserved.罗...
工业罗克韦尔自动化系统集成架构课件
Copyright©2012RockwellAutomation,Inc.Allrightsreserved.变挑战为机遇李栋自动化及软件产品部北区业务经理18601046388智能,安全,可持续生产(Confidential–ForInternalUseOnly)Copyright©2007RockwellAutomation,Inc.Allrightsreserved.*Copyright©2007RockwellAutomation,Inc.Allrightsreserved.罗克韦尔自动化市场定位设备层控制层信息层HMI批处理历史数据MES/资产管理ERP(Confidential–ForInternalUseOnly)Copyright©2007RockwellAutomation,Inc.Allrightsreserved.Copyright©2012RockwellAutomation,Inc.Allrightsreserved.COMPANYCONFIDENTIAL-InternalUseOnly*议程(Confidential–ForInternalUseOnly)Copyright©2007RockwellAutomation,Inc.Allrightsreserved.Copyright©2009RockwellAutomation,Inc.Allrightsreserved.*典型的工厂情形(Confidential–ForInternalUseOnly)Copyright©2007RockwellAutomation,Inc.Allrightsreserved.*ManufacturersarefacingatougherchallengestostaycompetitiveandmeetdemandsNonflexible,disconnectedcontrolsystemscontributetoineffectivemodelsinmeetingthesechallenges商业成功的路障孤立的控制系统孤立的系统导致高昂的集成费用(Confidential–ForInternalUseOnly)Copyright©2007RockwellAutomation,Inc.Allrightsreserved.Copyright©2009RockwellAutomation,Inc.Allrightsreserved.*集成架构(Confidential–ForInternalUseOnly)Copyright©2007RockwellAutomation,Inc.Allrightsreserved.*Takeouttheoldgraphicsandreplacethemwithsomeofbrad’ssystemdrawingsandfadeouttheplant.Maybejust3or4systemviews.一个架构实现制造融合罗克韦尔自动化集成架构能帮您实现…商业成功的捷径商业成功(Confidential–ForInternalUseOnly)Copyright©2007RockwellAutomation,Inc.Allrightsreserved.集成架构TM什么是集成架构?FactoryTalk®生产过程管理平台Logix生产过程控制平台集成架构(Logix控制平台+FactoryTalk管理平台)===自动化系统(生产过程控制)和信息系统(生产过程管理)的融合Copyright©2010RockwellAutomation,Inc.Allrightsreserved.(Confidential–ForInternalUseOnly)Copyright©2007RockwellAutomation,Inc.Allrightsreserved.Copyright©2007RockwellAutomation,Inc.Allrightsreserved.*集成架构解决:单一平台满足多种控制方式----低成本*过程控制(Logix)批处理(Logix)运动控制(Logix)传动控制(Logix)离散控制(Logix)厂级监控站(FactoryTalk)设备监控站(FactoryTalk)工作站(FactoryTalk)安全控制(Logix)集成架构节约了采购,开发,培训,备件,系统维护的时间和成本!Copyright©2010RockwellAutomation,Inc.Allrightsreserved.(Confidential–ForInternalUseOnly)Copyright©2007RockwellAutomation,Inc.Allrightsreserved.Copyright©2012RockwellAutomation,Inc.Allrightsreserved.COMPANYCONFIDENTIAL-InternalUseOnly*议程(Confidential–ForInternalUseOnly)Copyright©2007RockwellAutomation,Inc.Allrightsreserved.PAM:$2.2BCAGR:18%RA~60%onE/IPSiemens~30%onPROFINETEthernetPAM:$0.7BCAGR:6%RA-1%Wware0%VisualizationPAM:$1.6BCAGR:6%RA0%Siemens+1%EOITerminalsPAM:$2.1BCAGR:7%RA+2%Siemens-4%LargeControlPAM:$2.3BCAGR:7%RA+2%Siemens-5%SmallControlMidrange,VisualizationAttachmentandEtherNet/IPtoWin罗克韦尔自动化控制器全球市场定位(Confidential–ForInternalUseOnly)Copyright©2011RockwellAutomation,Inc.Allrightsreserved.*(Confidential–ForInternalUseOnly)Copyright©2007RockwellAutomation,Inc.Allrightsreserved.*WeareWinningSmallControlisourlargestshorttermgrowthopportun1%controllershare=$45M1%systemshare=+$45MLogix的发布历史今天V21Copyright©2010RockwellAutomation,Inc.Allrightsreserved.*Gateway1756-DHRIO1756-ENETGatewayExpansion1756-CNBRS5KV1.10Logix5550CPU32I/OModules1756-DNBRS5KV1.215I/OModulesRS5KV2.10RS5KV2.251756-HSC1756-PA75RS5KV2.501756-PLSRS5KV6.0FBDLanguageFlexLogixSoftLogixMarineCertificationFIGSLanguageTranslation功能ArchitectureIntroductionBasicProgrammable&MotionControlMultiDisciplinePLC,Motion,Process&DrivesMultiPlatformControlSolutionRS5KV2.15MaintenanceReleaseRS5KV7.01794-VHSCCompactLogixRS5KV10.0FBDJSRDriveLogixMulti-RevisionAuto-FlashRSSecurityRS5KV11.0FBDonlineeditSFCLanguageSTLanguageChangeAuditRS5KV8.51RedundancyRS5KV12.0EventTasksRSMACCProcessSystemToolsPremierIntegrationRS5KV9.0SercosEaseofUse&ProductivityRS5KV13.0Desc.InheritancePartialImport/ExportArgumentListsInstructionDefaultsRS5KV15.0PhaseMngr/BatchRuntimeI/OAdditionAsianLanguagesArchitect/SysHWViewRS5KV16.0Add-onInstructionFuzzyDesignerFBDUsabilityAutosave/RecoveryFirmwareSupervisorStartPagesKinematicsDriveConfigureDelmiaIntegrationRS5KV17.0RuntimePartialImport/ExportControllerChangeLoggingFBDAdvInstructionsGuardLogixSIL3RSLALibraryMgmtAddPowerFlexOnlineConcurrentLicensingStratixRS5KV8.02ASCII/StringNVSMemRS5KV18.0CIPMotionUnicastI/OHighIntegrityAOIAOI’swithinSafetyTaskDF1RadioBroadcastSFCMaintainonEditSecurityEnhancementsReportingEnhancementsUsabilityExtensions2013(Confidential–ForInternalUseOnly)Copyright©2007RockwellAutomation,Inc.Allrightsreserved.*L7*PriceL2,L3,L4中型控制器大型控制器微型控制器Micro830,850Micro810小型控制器过程控制和数据处理机器级别控制架构Multi-Discipline标准机型复杂定制机型单机Single-Discipline最终客户/系统集成商原始设备制造商(OEM)架构级组件级单机和价格关注型设备*Logix系列控制器CompactLogix5370L1(Confidential–ForInternalUseOnly)Copyright©2007RockwellAutomation,Inc.Allrightsreserved.**CompactLogix在2001发布,现在是在产品生命周期的早期阶段。换个角度,1747系列SLC500于1989年推出,今天仍然可供出售,产品生命周期超过23年Logix家族性能价格1769-L311769-L32C1769-L35CR1769-L35E1769-L32E1769-L23E-QB1B1769-L23-QBFC1B1769-L23E-QBFC1B1769-L451756-L611756-L621756-L631756-L641756-L651756-L61S1756-L62S机器级工厂级Logix提供宽范围控制器来满足各种规模控制应用1756-L63S1756-L731756-L75May1769-L431769-L43S1769-L45S(Confidential–ForInternalUseOnly)Copyright©2010RockwellAutomation,Inc.Allrightsreserved.MarMar*(Confidential–ForInternalUseOnly)Copyright©2007RockwellAutomation,Inc.Allrightsreserved.ControLogixFamily20102013性能价格(Confidential–ForInternalUseOnly)Copyright©2010RockwellAutomation,Inc.Allrightsreserved.(Confidential–ForInternalUseOnly)Copyright©2007RockwellAutomation,Inc.Allrightsreserved.*ControlLogix系列的系统提供(Confidential–ForInternalUseOnly)Copyright©2011RockwellAutomation,Inc.Allrightsreserved.(Confidential–ForInternalUseOnly)Copyright©2007RockwellAutomation,Inc.Allrightsreserved.Copyright©2009RockwellAutomation,Inc.Allrightsreserved.Logix现场控制站-全功能至强处理器 单一控制器的多种控制功能 单一处理器寻址能力 500个同步连接 DI/DO:256,000AI/AO:8000 多款大容量内存可选: 2M~32M字节 另可选配1G/2G字节扩展内存 分布式控制解决方案 单一机架中可放置多个控制器,均衡负荷,提高系统性能 CPU和I/O可以连接在同一ControlNet或EtherNet/IP网络,实现I/O数据共享 处理器与处理器间的通讯不需要编写应用代码 快速扫描时间(L7x):小于0.03ms/K平均布尔指令(Confidential–ForInternalUseOnly)Copyright©2007RockwellAutomation,Inc.Allrightsreserved.*1756-L7系列可编程自动化控制器型号:1756-L71(2MB)V20以上1756-L72(4MB)1756-L73(8MB) 1756-L73XT(8MB)1756-L74(16MB)1756-L75(32MB) 发布时获得的全球认证CUL、CULH(I类2分区)UL(UL508)、ULH(I类和II类2分区以及III类1分区和2分区)ATEX、CE、C-Tick预计将获得SIL2、船舶和GOST认证可用附件:采用工业级设计并经过工业级认证的安全数字卡 1784-SD1(1GB) 1784-SD2(2GB)1756-ESMCAP 可更换储能模块,该版本保持大约5天的时钟运行(长假停机),随后时钟会设置成缺省值。1756-ESMNRM 不可拆卸版本的ESMCAP,保护到USB和SD卡的访问1745-ESMNSE 无存储能量版本的ESMCAP,用于特定应用, 例如要求输入/输出环境的能量小于200微焦耳 的地下矿山1756-L7系列PAC(Confidential–ForInternalUseOnly)Copyright©2011RockwellAutomation,Inc.Allrightsreserved.(Confidential–ForInternalUseOnly)Copyright©2007RockwellAutomation,Inc.Allrightsreserved.*ControlLogixL7x硬件综述 新的双核200MhzRISCASIC 每个核都有向量式协处理器 速度更快 双倍L6x的速度 通讯模块双倍速率背板通讯 内置12MUSB2.0端口 维护更方便 内置4字符显示提供增强的诊断和运行信息 储能模块-(ESM)技术,10年使用寿命 价格更便宜(Confidential–ForInternalUseOnly)Copyright©2007RockwellAutomation,Inc.Allrightsreserved.*新一代中型系统正式发布*V21/PV5000/Studio5000/CIP-MEncoderSystemView-October2011SystemView-December2012/K5500(Confidential–ForInternalUseOnly)Copyright©2007RockwellAutomation,Inc.Allrightsreserved.BytheendofFY2012,muchofthemid-rangeportfoliowillbeupdatedwithnewtechnology.Faster,easierandmorefocusedatMachineBuilders.MajorinvestmentacrossmultipleBUs.Stage1ofamulti-yearcrossbusinessdevelopmentstrategy.*CompactLogixL1/L2/L3系列处理器*ControllerswithoutIntegratedMotionControllerswithIntegratedMotionL30ER/L30ER-NSEL33ERL30ERMUpto4AxisL33ERMUpto8AxisL36ERMUpto16AxisL27ERM-QBFC1BUpto4AxisL24ER-QB1BL24ER-QBFC1BL18ERM-BB1BUpto2AxisL16ER-BB1BL18ER-BB1BAllLogixmotionfeaturessupported,includingKinematics(Confidential–ForInternalUseOnly)Copyright©2007RockwellAutomation,Inc.Allrightsreserved.型号:(3个型号)L24ER-QB1B,L24ER-QBFC1B(以太网)L27ERMQBFC1B(以太网+4轴CIP运动控制)存储器:750KB、750KB、1MB内置直流I/O:16路输入,16路输出内置专用I/O:(L24ER-QBFC1B与L27ERM-QBFC1B)4个HSC、4路通用模拟量输入/2路模拟量输出扩展:4个1769I/O模块远程:8个或16个远程设备(EIP)L1控制器L2控制器L3控制器f 型号:(3个型号) L16ER,L18ER(以太网) L18ERM(以太网+2轴CIP运动控制) 存储器:384KB,512KB 内置直流I/O:16路输入,16路输出 扩展:对于L16ER,6个1734I/O模块;对于L18ER与L18ERM,8个1734I/O模块 远程:4个或8个远程设备(EIP)型号:(6个型号) L30ER、L33ER(以太网)L30ERM(以太网+4轴CIP运动控制)L33ERM(以太网+8轴CIP运动控制)L36ERM(以太网+16轴CIP运动控制)存储器:1MB、2MB、3MB扩展:对于L30ER,8个1769I/O模块;对于L33ER与L33ERM,16个1769I/O模块对于L36ERM,30个1769I/O模块远程:16、32或48个远程设备(EIP)*CompactLogix5370系列的可扩展性(Confidential–ForInternalUseOnly)Copyright©2007RockwellAutomation,Inc.Allrightsreserved.CompactLogix系列控制器独特之处(Confidential–Copyright©2010RockwellAutomation,Inc.Allrightsreserved.*(Confidential–ForInternalUseOnly)Copyright©2007RockwellAutomation,Inc.Allrightsreserved.*CompactLogix系列的系统提供:(Confidential–ForInternalUseOnly)Copyright©2007RockwellAutomation,Inc.Allrightsreserved.RSLogix5000Programming&ConfigurationSoftware SingleProgramming&ConfigurationSoftwareacrossallLogixControllers. MultipleProgrammingLanguagesforMulti-DisiplineControl IEC61131-3interface Programre-useacrossLogixFamiliesWideVarietyofNetworkConnecitivityOptions Serial,EtherNet/IP,ControlNet&DeviceNetoptions. Wide-rangefo3rdPartyNetwork&DeviceIntegrationOptions. Modbus&DF1Master/SlaveforRTUapplicationsCompactI/O Modular WideRange&low-costI/O Easytoinstall,diagnose&replace. LocalornetworkedEnterpriseIntegration Ethernet/IPforremotetroubleshooting,diagnostics,&repair. Network&DataSecurityServices NetworkInfrastructureproducts&services.WideRangeOfOperatorInterfaceOptions RangeofdedicatedPanelviewlocalOperatorInterfaceUnits. RangeofIndustrialComputerswiththeflexibilityinsoftware&hardwarerequirements.WideRangeOfMotionIntegrationOptions SimpleMotion:Stepper,ServoviaDeviceNet,AnalogornetworkedACDrive. IntegratedMotion:Sercosupto8-axis.UniqueLogix-basedFeatures UserDefinedInstructions Tag-basedprogramming–selfdocumenting Run-timemodifications&upgrades User–definedDataTypestorepresentcomponentsofyourapplicationinonestructure. Runt-imepartialimportofporgrams,routinesandAOIswithoutaffectingproduction.(Confidential–ForInternalUseOnly)Copyright©2007RockwellAutomation,Inc.Allrightsreserved.分布式I/O家族InCabinetOn-MachineBlockModularArmorBlockGuardIO(DeviceNet)POINTI/OFLEX-FlexEXArmorPOINTArmorBlockMaXumArmorBlockCompactBlockLDXCompactBlockPOINTI/OwithSafety(DeviceNetandEthernet/IP)GuardPLCI/O(GuardPLCENet&EtherNet/IP)CompactBlockGuardIO(DeviceNetandEthernet/IP)ArmorPOINTwithSafety(DeviceNetandEthernet/IP)(Confidential–ForInternalUseOnly)Copyright©2007RockwellAutomation,Inc.Allrightsreserved.*Copyright©2012RockwellAutomation,Inc.Allrightsreserved.COMPANYCONFIDENTIAL-InternalUseOnlyRSLogix5000EPLANElectricP8DesignTimeWorkflow*RSLogixArchitectCreatehardware&networksconfigurationUpdatehardware,networksconfiguration&Pointnames(orAliasTags)CreateElectricalDrawingsAddcontrolstrategies,updateconfigurationUpdatehardware,networksconfiguration&AliasTagsUpdatehardware,networksconfiguration&PointnamesAllowsyoutocreate/editinanypackageandbi-directionallysynchronizeinall(Confidential–ForInternalUseOnly)Copyright©2007RockwellAutomation,Inc.Allrightsreserved.*高级控制允许用户为Logix创建模糊控制算法作为add-on指令(AOI)导入到监视控制器的算法的运行适用于所有程序包的选项FuzzyDesigner新的Logix指令 为APC指令增加三个新指令 IMC:通过操作1个CV控制1个PV CC:通过操作多达3个CV控制1个PV MMC:使用多达3个CV控制2个PV内部模型控制协调控制模块化多变量控制对于大滞后时间常数的应用非常有效(Confidential–ForInternalUseOnly)Copyright©2007RockwellAutomation,Inc.Allrightsreserved.Copyright©2007RockwellAutomation,Inc.Allrightsreserved.开放的第三方连接 ControlLogix还可连接FoundationFieldbus,DH+,RIO和DH485 大量的第三方总线系统,例如HART,HoneywellDE,Modbus,ModbusPlus,Modbus/TCP,InterBus,Profibus…...DH+RIODH485Logix带给您的价值(Confidential–ForInternalUseOnly)Copyright©2007RockwellAutomation,Inc.Allrightsreserved.**Logix的优势自动创建结构 RSLogix5000为设备和指令自动创建数据类型和非定制“结构”“TIMER”数据类型标签的预定义结构RSLogix5000显示1756I/O–功能与POINT和Flex相同(Confidential–ForInternalUseOnly)Copyright©2010RockwellAutomation,Inc.Allrightsreserved.(Confidential–ForInternalUseOnly)Copyright©2007RockwellAutomation,Inc.Allrightsreserved.devicetags,suchasI/Omodulesanddrives,areautomaticallycreatedwhenthedeviceisaddedtotheproject.NOTE–STILLhavetheBlobissueonDeviceNet–Havetousethetaggeneratortool.CnetandEnetaregoodasis.Instructiontagsautomaticallycreatedwhentheinstructionisaddedtotheprogram.Tagsarecreatedinthecorrectdatatype.AsofV13thefollowingdeviceshaveprofiles(autostructures)EthernetPOINT,FLEXand1756I/OmodulesDrives PowerFlex700(many) PowerFlex70-E 150SMCFlex-EControlNetPOINT,FLEXand1756I/OmodulesDrives PowerFlex700(many) PowerFlex70-C 150SMCFlex-C 1305 1336(many) 1395 1397 1407 GV3000 FlexPak3000 WebPak3000**源代码级集成配置控制和操作诊断通知采用标准化对象和设备智能功能,缩短工程设计和维护时间(Confidential–ForInternalUseOnly)Copyright©2007RockwellAutomation,Inc.Allrightsreserved.*基于Ethernet/IP的IA适用于商业和工业应用的统一网络与不断地更改网络设计的其它网络不同…EtherNet/IP可确保高度的实用性和连续性,实时功能更加强大 单一版以太网–IT和工业应用的标准 无需硬件或软件网关即可实时访问系统数据 业内领先供应商所采用的全球标准(Confidential–ForInternalUseOnly)Copyright©2010RockwellAutomation,Inc.Allrightsreserved.*(Confidential–ForInternalUseOnly)Copyright©2007RockwellAutomation,Inc.Allrightsreserved.**制造业企业网络融合-网络参考架构 标准的未经更改的以太网 网络安全 设计指导 建立在工业标准上 最佳实践 文档化的设计组态 经过工业应用的检验 思科证的网络设计规范 面向今天,适应未来的网络 安全控制、同步和运动控制、 语音和视频信息(Confidential–ForInternalUseOnly)Copyright©2007RockwellAutomation,Inc.Allrightsreserved.*TrendsintheManufacturingspacetendtotracktrendsintheEnterprisespace….oneoftheseistheemergenceof“NetworkasthePlatform”.Arobustandsecureinfrastructureisrequiredtosupportunifiedcommunications–suchastelephonyanddata,aswellasforaserviceorientedarchitecture(SOA)Developingarobustandsecurenetworkinfrastructurerequiresprotectingtheintegrity,availabilityandconfidentialityofcontrolandinformationdata.Usersshouldaddressthefollowingwhendevelopinganetwork:Isthenetworkinfrastructureresilientenoughtoensuredataavailability?Howconsistentisthedata?Isitreliable?Howisdataused?Isitsecurefrommanipulation?ReferenceArchitecturesforManufacturingprovidesrecommendations,designguidance,bestpractices,methodologyanddocumentedconfigurationsettings.Thishelpsestablisharobustandsecurenetworkinfrastructureforcontrolandinformationdataavailability,integrity,andconfidentiality.Builtonindustrystandardsandafuture-readynetworkfoundation,ReferenceArchitecturesforManufacturingaddressestoday’sapplicationslikesafetythroughCIPSafety,andtomorrow’sapplicationslikemotionthroughCIPMotion,timesynchronizationthroughIEEE1588precisiontimeprotocol(PTP)withCIPSync,andincorporationofvoiceoverIP(VoIP)andvideoondemand(VOD).ITprofessionalsfrequentlyusereferencearchitecturesasacommonconceptandtoolwithintheenterprise.Fromretailcompaniestodatacenters,Ciscodevelopsreferencearchitecturesforavarietyofindustriesandapplications.ReferenceArchitecturesforManufacturingincorporatestheRockwellAutomationIntegratedArchitectureandCiscoEthernet-to-the-Factory,aCiscoValidatedDesign.IntegratedArchitecture–Logixcontrollers,EtheNet/IP,FactoryTalkApplicationsandServicePlatform.Ethernet-to-the-Factory–CatalystLayer2Accessswitches,CatalystLayer3Distributionswitchesandrouters,AdaptiveSecurityAppliance(ASA)firewalls,andusingtheCampusmulti-tierswitchmodel.ThefirstphaseofReferenceArchitecturesforManufacturingfocusedonabaselinewiredinfrastructure,utilizingexistingproductsandtechnology.FuturephaseswilladdressCIPSafety,CIPSync,FactoryTalkpositioningwithin,RemoteAccess,CIPMotion,networkresiliency,guestaccess,wireless,telephony,andvideo.Thisiswhatismeantby“futureready”.Copyright©2007RockwellAutomation,Inc.Allrightsreserved.*EtherNet/IP–被广泛采用 EtherNet/IP是国际标准 使用标准的、未更改的以太网 与企业网无缝集成 IT-友好 EtherNet/IP已经被广泛使用 涵盖所有主要产品目录 超过2,000,000个安装节点(2010年) 超过850个产品线 超过250产品供应商 EtherNet/IP不仅仅是个现场总线 最大应用>3400个节点在1个网络上 结合商业、工业技术,创造新的机会 现在:基于EtherNet/IP的集成运动控制 建立在EtherNet/IP安装和成功推广基础上 EtherNet/IP对设备的广泛支持 向市场提供了基于标准的、未更改的以太网的集成运动控制Copyright©2011RockwellAutomation,Inc.Allrightsreserved.*EtherNet/IP中国标准:GB/Z26157.6-2010(Confidential–ForInternalUseOnly)Copyright©2007RockwellAutomation,Inc.Allrightsreserved.EtherNet/IP–未经修改的工业以太网,完成各种类型的工业通讯对时间有苛刻要求的任务...在工业现场广泛部署...面向今天,适应未来...通过标准的/非经更改的工业以太网EtherNet/IP实现(Confidential–ForInternalUseOnly)Copyright©2007RockwellAutomation,Inc.Allrightsreserved.Copyright©2007RockwellAutomation,Inc.Allrightsreserved.*为什么我们要如此关心是否是标准的以太网呢? 一些运动控制网络是专用网络或说是非标准以太网 一些解决方案旁路了OSI参考模型中的标准数据链路层、网络层和传输层来完成实时控制。 这将需要专用硬件,这些硬件与标准以太网并不兼容。*(Confidential–ForInternalUseOnly)Copyright©2007RockwellAutomation,Inc.Allrightsreserved.Copyright©2007RockwellAutomation,Inc.Allrightsreserved.*使用标准以太网的好处Copyright©2011RockwellAutomation,Inc.Allrightsreserved.*(Confidential–ForInternalUseOnly)Copyright©2007RockwellAutomation,Inc.Allrightsreserved.User好处of标准unmodifiedEthernetCopyright©2007RockwellAutomation,Inc.Allrightsreserved.*建立在开放的、全球的ODVA标准之上 EtherNet/IP的时间同步 100ns精度 基于IEEE1588标准 运动动控制同步和支持依赖时间的服务 CIPMotion实现运动控制 支持伺服和交流变频器 控制器到控制器的运动控制同步 驱动器到驱动器的运动控制同步 CIPSafety确保安全网络上安全设备间的高度完整性通信,满足SIL3安全等级完善的全球标准,确保多家供应商相互协作*(Confidential–ForInternalUseOnly)Copyright©2007RockwellAutomation,Inc.Allrightsreserved.CIPSync和CIP运动控制aretheCIPprofileextensionsthat支持控制-to-驱动器,和控制-to-控制运动控制synchronizationfunctionalityRepresentedbythe“Synchronization和运动控制”bubbleExtensionsarefullycompatible带所有existingCIP-EtherNet/IPservices和设备支持CIPSync和CIP运动控制aredesignedtobedeployedon任何CIP基于NetworkCurrentfocusisonEtherNet/IPbeca使用ofits高性能,和strong定位inthemarketFuturedevelopmentsonDeviceNet或otherCIP基于networkscouldbepursuedinthefutureDifferentiation基于on成本,性能,特性CIPSyncdefinesthe时间synchronizationservicesonCIP,和specificallyonEtherNet/IP+/-100ns时间synchronizationacrossdistributednodesUsedf或运动控制时间synchronizationUsedf或scheduledoutput,输入时间戳ing,event/alarm时间戳ing,和other特性支持f或absolute和relativetimeAbsolute时间im端口antf或definingsequenceofevents,时间戳ing,e.t.c.f或eventsthatoccuracrossdistributed控制器thatmayspanalargegeographicalrangeRelative时间usedf或运动控制CIP运动控制istheprofilef或控制-to-驱动器,和peer-peer(控制-to-控制,驱动器-to-驱动器)functionality控制to变频器covers组态,status,和控制ofa广泛of驱动器stypes,组态s,和operatingmodesOperatingmodesincludeclosed和openloop定位和速度CIPSync和CIP运动控制development和standardizationismanagedbytheODVAinternational,Distributed运动控制jSIGEtherNet/IPIO的冗余网络-DLR设备层环网极快速的环网恢复时间(<3ms)全面的诊断信息,告知环网中断/故障的位置无需另外的交换机Device_LevelRing对于I/O网络,网络的恢复时间小于100ms的冗余协议才有意义。对于运动控制网络,网络的恢复时间小于4ms的冗余协议才有意义。(Confidential–ForInternalUseOnly)Copyright©2007RockwellAutomation,Inc.Allrightsreserved.**可编辑(Confidential–ForInternalUseOnly)Copyright©2007RockwellAutomation,Inc.Allrightsreserved.新一代Stratix管理型以太网交换机技术融合了制造和IT智能Technologythatoffers: Scalablesolutions Common,familiartools CiscoIOS&Configurationtools PremierIntegrationwithinRAIntegratedArchitecture Advancedswitching,routing&securityfeatures Operator/maintenance-readywithbuilt-inback-upManufacturingIT…aswellasoperations&ITprofessionals(Confidential–ForInternalUseOnly)Copyright©2007RockwellAutomation,Inc.Allrightsreserved.刚刚推出的Stratix5700采用思科技术的二层管理型交换机与集成架构进行源代码级集成CIP接口Studio5000AOPControlLogix标签FactoryTalkView面板采用思科技术(IOS)构建与Stratix8x00通用功能集通用IT开发工具(CLI、CNA、DM、CiscoWorks)易于部署与维护易于集成默认组态通用智能端口按端口进行DHCPIP地址分配易于维护用于备份配置的安全数字卡诊断与网络管理工具紧凑且可扩展(Confidential–ForInternalUseOnly)Copyright©2007RockwellAutomation,Inc.Allrightsreserved.Stratix5700组态3个基本平台提供20种规格6、10与20端口基本单元6个电口与4个电口+2个SFP插槽8个电口+2个组合*端口16个电口+2个组合*端口+2个SFP插槽2个千兆字节端口选件SFP插槽支持多模和单模光纤可用多种SFP与思科其它SFP兼容高级功能集满足以下需求:EtherNet/IP应用安全性弹性与冗余两种软件包可供选择精简版与完整版适用于恶劣环境的涂层防护方案*组合端口可以是电口或SFP(Confidential–ForInternalUseOnly)Copyright©2007RockwellAutomation,Inc.Allrightsreserved.Stratix5700将以3个阶段性组的方式发布:阶段1-所有不带1588–AFC的6端口及10端口–12年8月阶段2–带1588AFC的10端口及20端口–12年9月阶段3-10端口及20端口AFC中的NAT功能-13年1月*硬件特征双(独立)电源输入12/24/48VDC安全数字存储卡(可选)存储组态和交换机的IOS报警继电器两个24V可组态的报警输入和一个输出控制台端口串口和USB端口用于直接访问交换机端口和模式LED两个接地触点Din导轨安装温度在-40°C至60°C之间工作(Confidential–ForInternalUseOnly)Copyright©2007RockwellAutomation,Inc.Allrightsreserved.拓扑 支持任何有效的Ethernet拓扑 线形 星形 环形(DLR) 树形 在一个共用子网上可混用驱动器和其它EtherNet/IP设备 每个EN3TR模块最多支持255个驱动器 可选拓扑用于任何机器Copyright©2010RockwellAutomation,Inc.Allrightsreserved.*(Confidential–ForInternalUseOnly)Copyright©2007RockwellAutomation,Inc.Allrightsreserved.Multiple拓扑选项willbe支持edtheprovidethe最大柔性化星形DaisychainSwitch内置的inendnodesDecreasescablingrequirementsbyeliminatingtheneedtowirefromacentralizedswitchtoeachdevice Usefulwhentheswitchisnotcentrallylocated,devicesarelongdistancefromtheswitch Usefulf或机器mounteddevices环形optionf或faulttolerant(cablebreak,设备failure)单元/区域3单元/区域4FactoryTalk应用程序和服务环型拓扑单元/区域1单元/区域2制造区8000管理型第二层交换机ETAP-内置第二层交换机环型拓扑DMZ企业区补丁管理、防病毒软件、历史信息系统镜像思科2960第二层访问交换机6000管理型第二层交换机星形拓扑嵌入式第二层交换机线型拓扑移动用户轻量级AP(LWAP)AP作为工作组网桥(WGB)思科4402无线LAN控制器(WLC)ERP、电子邮件、广域网(WAN)思科自适应安全设备(ASA)5520防火墙思科1252G802.11n–双频段接入点思科3750GStackwise第三层分布式交换机基于EtherNet/IP的企业典型配置一个网络(Confidential–ForInternalUseOnly)Copyright©2007RockwellAutomation,Inc.Allrightsreserved.ThisisarepresentationofReferenceArchitecturesforManufacturing,withpositioningoftheRockwellAutomationInfrastructureofferings.1)Doyourecognizethe“Cell/Zone”panels?Youshouldthesearethepanelsweowntoday(drives,control,I/O,andnetworks)ThisiswherewewanttofocusonsellingtheStratixfamilyofswitchesWhatarethetoolsusedtomaintainthesedevices?(RS5K,AOIs,Faceplates)2)Movingupward,dependingonwhoownsthecabinetsattheMFGEnterpriselevel,theStratix8300maybeanoptionforFactoryTalkservers3)FromtheDMZupward,CiscoshouldtaketheleadWhattoolsareusedtomaintainthesedevices?(CLI,CNA)Detailsifneeded:Letsstartontheleft.Apanel,withinCell/AreaZone#1,withaDeviceLevelRing(DLR),using2-portembeddedswitchmodules.AStratix8000,oraccessswitch,forconnectivityintotheManufacturingZone.Aringtopologyconnectingthe8000switcheswithintheManufacturingZone.Today,RapidSpanningTreeProtocol,inthenearfuture,theCiscoResilientEthernetProtocol(REP).Cell/Area#2,DLRinaLineartopologytoon-machineI/O.Cell/Area#3withamixtureofStratix8000and6000inaStartopology.Cell/Area#4–802.11nwireless.Catalyst3750Gstackwiselayer3distributionswitches,resilientswitchsolutionforlayer3switchingandroutingbetweensubnetsandVLANs,aggregateslayer2accessswitches–e.g.2960andconnectivitytoStratix8000sCatalyst2960layer2accessswitches,forconnectivitytoenddevices4402wirelessLANcontroller(WLC)…802.11n…providescentralmanagementof1252Gwirelessaccesspoints(APs)Cisco1252GAPconfiguredasaLightweightAP(LWAP),withconnectivitytothemobileuserand1252GAPWorkgroupBridge(WBG),and4402wirelessLANcontroller(WLC)Cisco1252GAPconfiguredasaWorkgroupBridge(WGB),communicatingtotheCisco1252GLWAP.AWorkgroupBridge(WGB)isasmallstand-aloneunitthatcanprovideawirelessinfrastructureconnectionforEthernet-enableddevices.Inthisway,wiredclientsgetaccesstothewirelessnetwork.TheWGBconnectstotheStratix6000,whichconnectstotheCompactLogixL23E.Anaccesspoint(AP)configuredasaWGBisalsoreferredtoasafatAP.Managedlocally,andnotcentrallybyawirelessLANcontroller(WLC)likethe4402.基于EtherNet/IP的OEM设备典型配置(Confidential–ForInternalUseOnly)Copyright©2007RockwellAutomation,Inc.Allrightsreserved.AutomaticDeviceConfiguration(ADC)更换设备时降低停机时间 特别是在设备更换以后-自动配置CompactLogix系统,完成大型设备的配置过程 在V16-V19版本中,设备的配置数据存在于ACD文件中并且用户需要手动下载 对FirmwareSupervisor(固件管理器),它在应用需要时刷新传动或设备EtherNet/IP2:00AMscenario*(Confidential–ForInternalUseOnly)Copyright©2011RockwellAutomation,Inc.Allrightsreserved.(Confidential–ForInternalUseOnly)Copyright©2007RockwellAutomation,Inc.Allrightsreserved.*议程(Confidential–ForInternalUseOnly)Copyright©2007RockwellAutomation,Inc.Allrightsreserved.工业计算机和显示器PanelViewComponentPanelViewPlusFactoryTalkViewSEFactoryTalkViewStudioPanelViewPlus6FactoryTalkViewPointPanelViewPlusCompact*集成架构元件级制造智能软件工业计算机和显示器罗克韦尔自动化可视化产品(Confidential–ForInternalUseOnly)Copyright©2007RockwellAutomation,Inc.Allrightsreserved.Highlightbreadthofportfolio集成架构的价值–统一的开发与服务环境 统一的人机界面及生产管理开发环境-FactoryTalk 操作员站和上位机系统的监控画面, 相同的开发环境 可相互复制 生产绩效管理 数据共享服务PanelViewPlus操作员站FactoryTalkViewSE上位机系统FactoryTalkViewME设备监控站Copyright©2010RockwellAutomation,Inc.Allrightsreserved.(Confidential–ForInternalUseOnly)Copyright©2007RockwellAutomation,Inc.Allrightsreserved.控制器支持多种控制语言多任务的操作系统支持周期型、连续型和事件型任务使用多种优先等级对任务的优先级进行组态 单一的控制策略开发工具 FBD/SFC/ST/LD可以在同一个控制器中联合使用 基于Logix控制编程语言 所有语言支持在线编程丰富的过程功能块适于顺序和批处理控制的SFC适用于解决特殊控制任务的结构化文本同样包括…梯形图IEC61131-3系统IEC61131-3语言(Confidential–ForInternalUseOnly)Copyright©2007RockwellAutomation,Inc.Allrightsreserved.*集成架构的价值–统一的开发与服务环境 统一的控制系统开发和维护-RSLogix5000 系统开发:一个开发软件完成 过程,批处理,离散,传动,安全,运动控制 系统服务:启动,运行,维护,诊断Copyright©2010RockwellAutomation,Inc.Allrightsreserved.(Confidential–ForInternalUseOnly)Copyright©2007RockwellAutomation,Inc.Allrightsreserved.*FactoryTalkViewSE分布式人机界面软件 FactoryTalkViewSiteEdition 通用开发环境 FactoryTalkViewStudio 分布式架构 多服务器、多客户端 冗余的HMI、Data和报警服务器 多用户开发 与Logix的优先集成 标签一次定义,系统范围内直接使用 IA应用的解决方案 全功能的图形化的HMI(Confidential–ForInternalUseOnly)Copyright©2007RockwellAutomation,Inc.Allrightsreserved.OneInstallOneLaunchPointOneActivationOneToolLogixDesignerProgrammingandconfigurationforLogixcontrollers.ExistingRSLogix5000userinterfaceretainedwithnewsharedcomponents.ViewDesignerGraphicaldesignenvironmentforView5000HMIs.NewUserInterfaceleveragingsharedcomponentsReleasinginVersion21ReleasinginVersion22新一代Studio5000开发环境(Confidential–ForInternalUseOnly)Copyright©2007RockwellAutomation,Inc.Allrightsreserved.Studio5000isthenameofournewdevelopmentenvironment.Itwilltakeoursystemintegrationtothenextlevel.LogixDesigneristhefirstapplicationinStudio5000.Itisbuiltupontheeasy-to-useLogixDesignerandwillbereleasedlatethisyearinV21.ViewDesignerisbuiltuponthesamefoundationandreleasesinV22.ThisisthesoftwareusedtodevelopapplicationsforourNextGenerationVisualizationplatform–PanelView5000.Thisisanothersteptodecreasethenumberoftoolsyouhavetouseandintegratethemandtheirdataclosertogether.*FactoryTalkHistorian实时历史数据库Copyright©2011RockwellAutomation,Inc.Allrightsreserved.*FactoryTalkHistorianSE实时历史数据库基于市场领先者-OSIsoftPI(Confidential–ForInternalUseOnly)Copyright©2007RockwellAutomation,Inc.Allrightsreserved.FactoryTalkMetrics停机分析和OEE计算软件Copyright©2011RockwellAutomation,Inc.Allrightsreserved.*计算整体设备效率(OEE)及其它默认KPI:事件跟踪系统: •停机时间分析•预测性维护•机器内部优化•设备状态•故障计算,如MTBF/MTTR•简单可追溯性•周期时间分析•缺陷跟踪•质量控制(Confidential–ForInternalUseOnly)Copyright©2007RockwellAutomation,Inc.Allrightsreserved.FactoryTalk®AssetCentre软件平台 以资产为中心的一套软件工具,通过它可以安全并集中地管理一个自动化生产环境。 集中地归档电子文件/文件夹 管理安全访问机制 追踪用户的活动记录 提供在操作资产组态的备份和恢复机制 配置过程控制仪表 管理过程仪表的标定流程等等 可扩展的系统设计允许进行灵活的系统功能配置,并增加可管理设备的数量。 实用于小型生产线或工厂范围内的应用 低初始拥有成本,便于支持配置一个测试或概念验证阶段的系统FactoryTalkAssetCentre是一套管理自动化资产的软件(Confidential–ForInternalUseOnly)Copyright©2007RockwellAutomation,Inc.Allrightsreserved.随时随地看到现场生产过程Copyright©2011RockwellAutomation,Inc.Allrightsreserved.*用浏览器作为客户端FactoryTalkViewPoint服务器FactoryTalkViewSE服务器控制网络信息网络普通FactoryTalkViewSE客户端PanelViewPlus6触摸屏内置FactoryTalkViewPoint服务器,无需额外授权,允许一个并发远程连接。(Confidential–ForInternalUseOnly)Copyright©2007RockwellAutomation,Inc.Allrightsreserved.制造成熟度曲线大多数公司所经历的三个阶段过程控制和可重复性生产率和资产利用率企业效益大型跨国公司通常更为成熟,要求从投资中获得高级功能。*(Confidential–ForInternalUseOnly)Copyright©2007RockwellAutomation,Inc.Allrightsreserved.回顾Keith之前展示的成熟度曲线。成熟度曲线中的三个阶段均已显示在此处。[单击]随着您与客户沿这条曲线发展成熟,您将需要在每一阶段都为客户提供解决方案,因为客户会提出要求。[单击][单击]这要求SI同时掌握多项新技能和专业技术。只有控制系统专业技术已不足以满足要求。还需要智能化生产(MI),甚至制造执行系统(MES)或生产运营管理(MOM)方面的技能。您的集成业务公司位于这条曲线上的哪一位置?您想带领公司沿这条曲线走多远?融合示例–可视化技术既是推动因素又是挑战基于终端基于工作站PanelView基于客户端/服务器具有Web功能FactoryTalkViewSEFactoryTalkViewPointFactoryTalkVantagePoint基于门户的仪表板(Confidential–ForInternalUseOnly)Copyright©2007RockwellAutomation,Inc.Allrightsreserved.考虑这一沿曲线发展的示例,它参照罗克韦尔提供的可视化产品多年间的发展过程。最初,我们提供基于设备的HMI,只需了解要操作和维护的机器。[单击]随着时间的推移,我们扩展产品组合来利用各种商用计算机技术。我们的客户从附加功能中获益,而我们的集成商不得不紧跟新技术的发展步伐。[单击]跟上步伐的集成商获得回报,得到更灵活的平台并可为客户提供更多选择。罗克韦尔自动化始终是这一领域内的思想引领者。集成架构统一的架构满足全厂的控制和信息需求 更低运营成本更低总体拥有成本(TCO)符合规范和标准更有用的信息更快的决策提高生产效率(Confidential–ForInternalUseOnly)Copyright©2007RockwellAutomation,Inc.Allrightsreserved.RockwellAutomationisdeliveringonSmartManufacturingandPlantwideOptimizationinseveralareas….OurIntegratedArchitectureleveragesLogixatthecontrollevelandFactoryTalkattheinformationlevelprovidingyouwithasingleversionofthetruthTrueenterpriseintegrationandtheabilitytomakefasterdecisions,basedonbetterinformation,andultimatelyincreaseproductivity.*信息化架构*(Confidential–ForInternalUseOnly)Copyright©2007RockwellAutomation,Inc.Allrightsreserved.实时信息需要三方面:访问数据源中的数据。10年前…Logix标签、结构、UDT、AOI等。将数据从A点传输到B点的能力集成架构…无缝桥接/路由未经修改的标准以太网在IT允许范围内尽可能开放在用户需要的环境中呈现数据的能力。完整的信息软件解决方案*制造智能套件(ManufacturingIntelligence) 比较通用的应用 与Logix紧密集成 是行业特定应用的基础 适用于各种行业行业应用套件 针对具体行业 关注业务目标 以工厂为中心 部署到整个集团企业控制可视化制造智能生产运营管理(Confidential–ForInternalUseOnly)Copyright©2007RockwellAutomation,Inc.Allrightsreserved.MuchthesameasthematuritymodelItalkedaboutearlier,wehaveorganizedoursoftwareportfolioaroundthesamemanufacturingdisciplines.MostofyouarefamiliarwithourControl&Visualizationofferings.ProductslikeFactoryTalkAssetCentrethatmaintainsthe“golden”copyofyourcontrollerprogramsintheeventofunauthorizedchangesortoprovidedisasterrecoveryintheeventofapoweroutagecausingalossofcontrollerprograms.AlsointhisspaceisourVisualizationofferingthatoffersacommonenvironmentbetweenourPanelViewterminalsandFactoryTalkViewwhichrunsonaPCordistributedclient/serverconfiguration.NextistheManufacturingIntelligenceSuiteprovidingvariousofferingstovisualizeandanalyzethecontrolsystemdataalongwithinformationfromothersourcestoprovidethat“Intelligence”todriverealtimedecision-making.Last,butnotleast,isourOperationsManagementSuitesprovidingthatMESfunctionalityIspokeofearlier.Inadditiontoawidely-deployedplatformcalledFactoryTalkProductionCentre,wehavedevelopedadd-onlibrariesprovidingcommonmanufacturingexecutionfunctionalityrequiredinthePharma,Auto,andCPGindustries.FactoryTalkVantagePoint企业制造智能平台(Confidential–ForInternalUseOnly)Copyright©2007RockwellAutomation,Inc.Allrightsreserved.VantagePoint统一生产模型(UPM)拥抱并扩展您的生产系统中既有的投资模型反映商业手动输入HMI/SCADA条形码控制系统机器人机床工具历史数据库生产监控停机分析产量计算约束条件ID及分析计划执行情况/HittoHit流程控制板码头库存流程表手动产量计算循环时间分析环境系统指标(DTD、BTS)装运集装箱追踪追踪机架标示原料订购及库存码头库存排程优化库存控制进线侧补货零件消耗活动装运——防错措施外部指标内部指标可追溯性防错缺陷追踪标准制程控制(SPC)维修平台OI检疫废料及退货工具监控预测预防危机可靠性与维护停机分析可变追踪可编程开发增补工厂设计及布局模具重新镀铬信息入口网站能源/建筑管理成本管理策略部署最佳实务时间记录劳动力指标问管理生产日志知识管理训练生产历史编序物流质量生产维护管理(Confidential–ForInternalUseOnly)Copyright©2007RockwellAutomation,Inc.Allrightsreserved.不同的数据库不同的技术不同的工作流程不同的使用者界面但是,这只是其中的一部分。我们缺少的分析、协同开发、...有了VantagePoint统一生产模型(UPM),对所有这些不同的系统的数据取用可以汇整在单一的逻辑模型中,以进行分析和产生报告。从而消除了学习多种分析程序和报告工具的需求。所有您需要取用的数据,可以集中在一个地方,使用一套工具就可以让任何可进行网页浏览的人来访问。使用FTVantagePoint实现制造智能构建信息化架构基于角色的仪表盘,报表,趋势,XY曲线,Excel管理业务集成VantagePoint入口网站浏览器客户端统一生产模型(Confidential–ForInternalUseOnly)Copyright©2007RockwellAutomation,Inc.Allrightsreserved.罗克韦尔自动化策略:构建更好的企业MOM生产运营管理+EMI企业制造智能=更高的运营绩效*“提供一流的信息套件,实现企业管理与生产制造的集成”客户可获得的优势生产运营管理通过使工作流与业务流程同步来确保质量、合规性和效率并最终改善运营。企业制造智能通过将控制系统数据转化为可指导行动的信息,来提高决策水平。(Confidential–ForInternalUseOnly)Copyright©2007RockwellAutomation,Inc.Allrightsreserved.“MES”一词在近些年中应用得非常广泛,因此本部分也非常重要。整个行业正朝所谓“生产运营管理”迈进,即通过执行工作流来提高质量、合规性及效率。与此相对应,行业术语“企业制造智能”描述了关联多个不同数据源,从而提供提高决策水平的背景信息的过程。我们认为,通过应用这两个理念,我们可帮助客户构建更好的企业。*制造业智能成功案例(Confidential–ForInternalUseOnly)Copyright©2011RockwellAutomation,Inc.Allrightsreserved.*ControlMfg.OperationsManagementManufacturingIntelligenceVisualization一套软件,一个标签(Confidential–ForInternalUseOnly)Copyright©2007RockwellAutomation,Inc.Allrightsreserved.*议程(Confidential–ForInternalUseOnly)Copyright©2007RockwellAutomation,Inc.Allrightsreserved.集成架构(Confidential–ForInternalUseOnly)Copyright©2007RockwellAutomation,Inc.Allrightsreserved.Copyright©2009RockwellAutomation,Inc.Allrightsreserved.*生命周期管理减少总体拥有成本(Confidential–ForInternalUseOnly)Copyright©2007RockwellAutomation,Inc.Allrightsreserved.ConvergenceisnotjusttheITandControlsystemspeoplecomingtothesamemeaning.Itdescribesourcustomerfocusindeliveringsolutionsthataddvalue,makeourcustomersmoreprofitableandresonateswiththeirbusinessneeds.现代化煤炭企业架构(Confidential–ForInternalUseOnly)Copyright©2007RockwellAutomation,Inc.Allrightsreserved.现代化煤炭企业网络架构EtherNet/IP(工业协议)实时控制快速收敛流量隔离和管理易用性站点操作和控制多服务网络网络和安全管理路由应用和数据共享访问控制威胁防范用于故障切换检测的Gbps链接防火墙(启用)防火墙(备用)FactoryTalk应用服务器思科ASA5500CiscoCatalyst6500/4500CiscoCatalyst3750交换机堆栈补丁管理终端服务应用镜像AV服务器单元组/区域#1(冗余星形拓扑)驱动控制器HMI分布式I/O控制器驱动驱动HMI分布式I/OHMI单元组/区域#2(环形拓扑)单元组/区域#3(线性拓扑)第2层接入交换机控制器企业/IT集成协作无线应用程序优化单元组/区域区第0–2级第2层接入制造业区第3级分布和核心隔离区(DMZ)防火墙企业网络第4–5级无线传感器无线传感器无线传感器FactoryTalk客户端(Confidential–ForInternalUseOnly)Copyright©2007RockwellAutomation,Inc.Allrightsreserved.(Confidential–ForInternalUseOnly)Copyright©2010RockwellAutomation,Inc.Allrightsreserved.*公司宗旨客户业务驱动力客户价值取向提供使全厂一体化RockwellAutomationMessagingOverview罗克韦尔自动化的信条我们倾听客户的声音,和客户共同思考解决方案,解决他们的问题全球最大的专注在工业自动化信息化的公司,致力于让她的客户更具生产力让世界更可持续.LISTEN,THINK,SOLVE倾听,倾心,倾力(Confidential–ForInternalUseOnly)Copyright©2007RockwellAutomation,Inc.Allrightsreserved.UnderstandtheRAmessagingframeworkRockwell’soverallvaluepropositionbeginsatthecorporatelevel.Ourintimacywithcustomershasbeentheresultofourabilitytolistentoourcustomersbusinessissues,workthroughoptionsandbestpracticestosolvethem.Today,customersarerespondingtoevolvingbusinessdemandsandglobaldynamicsthatwillcarrythenextdecade.First,thecyclicalityofmanufacturingandindustrialscreateaneverpresentneedtosqueezehigheryieldsoutofexistingassets.Productivityisconstantdriverallowingcustomerstoreinvest.Thisisdrivenbytheemergenceoftheglobalmarketplaceandgrowthinemergingmarkets.Manufacturersneedtorespondwithspeedandinnovationtocompeteintheglobalmarketplace.Sustainabilityissueswilldriveinvestmentsinenergyandenvironmentalcompliancefortheforeseeablefuture.OurresponsetothesedriversistofosterPlantwideoptimizationfortheendusercommunity–offeringcontinuousimprovementinprocessesandefficienciesacrossplants.ForOEMs,machinebuilderperformanceprovidesRockwelltheopportunitytooffermorethantechnologyformachineperformance.Weofferacollaborativepartnershipwithoveralllowertransactioncostsandabroadervaluepropositioninpartnership.RAsustainableproductionsolutionsfocusonenergy,environmentandsafetyaswaytomakeusersmorecompliantandenergyefficientwhileprotectingpeople,machineryandcommunities.Weexecutethesevaluesthroughaconvergingtechnologyportfoliocombiningpower,controlcommunicationsandinformationtechnologiesfortoptobottomconnectivityandperformance.DeliveredbyusandourfriendsCopyright©2012RockwellAutomation,Inc.Allrightsreserved.Rev5058-CO900B问题?更多信息:http://cn.rockwellautomation.com*(Confidential–ForInternalUseOnly)Copyright©2007RockwellAutomation,Inc.Allrightsreserved.Copyright©2012RockwellAutomation,Inc.Allrightsreserved.**可编辑(Confidential–ForInternalUseOnly)Copyright©2007RockwellAutomation,Inc.Allrightsreserved.**ManufacturersarefacingatougherchallengestostaycompetitiveandmeetdemandsNonflexible,disconnectedcontrolsystemscontributetoineffectivemodelsinmeetingthesechallenges*Takeouttheoldgraphicsandreplacethemwithsomeofbrad’ssystemdrawingsandfadeouttheplant.Maybejust3or4systemviews.*WeareWinningSmallControlisourlargestshorttermgrowthopportun1%controllershare=$45M1%systemshare=+$45M***CompactLogix在2001发布,现在是在产品生命周期的早期阶段。换个角度,1747系列SLC500于1989年推出,今天仍然可供出售,产品生命周期超过23年***BytheendofFY2012,muchofthemid-rangeportfoliowillbeupdatedwithnewtechnology.Faster,easierandmorefocusedatMachineBuilders.MajorinvestmentacrossmultipleBUs.Stage1ofamulti-yearcrossbusinessdevelopmentstrategy.*RSLogix5000Programming&ConfigurationSoftware SingleProgramming&ConfigurationSoftwareacrossallLogixControllers. MultipleProgrammingLanguagesforMulti-DisiplineControl IEC61131-3interface Programre-useacrossLogixFamiliesWideVarietyofNetworkConnecitivityOptions Serial,EtherNet/IP,ControlNet&DeviceNetoptions. Wide-rangefo3rdPartyNetwork&DeviceIntegrationOptions. Modbus&DF1Master/SlaveforRTUapplicationsCompactI/O Modular WideRange&low-costI/O Easytoinstall,diagnose&replace. LocalornetworkedEnterpriseIntegration Ethernet/IPforremotetroubleshooting,diagnostics,&repair. Network&DataSecurityServices NetworkInfrastructureproducts&services.WideRangeOfOperatorInterfaceOptions RangeofdedicatedPanelviewlocalOperatorInterfaceUnits. RangeofIndustrialComputerswiththeflexibilityinsoftware&hardwarerequirements.WideRangeOfMotionIntegrationOptions SimpleMotion:Stepper,ServoviaDeviceNet,AnalogornetworkedACDrive. IntegratedMotion:Sercosupto8-axis.UniqueLogix-basedFeatures UserDefinedInstructions Tag-basedprogramming–selfdocumenting Run-timemodifications&upgrades User–definedDataTypestorepresentcomponentsofyourapplicationinonestructure. Runt-imepartialimportofporgrams,routinesandAOIswithoutaffectingproduction.**devicetags,suchasI/Omodulesanddrives,areautomaticallycreatedwhenthedeviceisaddedtotheproject.NOTE–STILLhavetheBlobissueonDeviceNet–Havetousethetaggeneratortool.CnetandEnetaregoodasis.Instructiontagsautomaticallycreatedwhentheinstructionisaddedtotheprogram.Tagsarecreatedinthecorrectdatatype.AsofV13thefollowingdeviceshaveprofiles(autostructures)EthernetPOINT,FLEXand1756I/OmodulesDrives PowerFlex700(many) PowerFlex70-E 150SMCFlex-EControlNetPOINT,FLEXand1756I/OmodulesDrives PowerFlex700(many) PowerFlex70-C 150SMCFlex-C 1305 1336(many) 1395 1397 1407 GV3000 FlexPak3000 WebPak3000***TrendsintheManufacturingspacetendtotracktrendsintheEnterprisespace….oneoftheseistheemergenceof“NetworkasthePlatform”.Arobustandsecureinfrastructureisrequiredtosupportunifiedcommunications–suchastelephonyanddata,aswellasforaserviceorientedarchitecture(SOA)Developingarobustandsecurenetworkinfrastructurerequiresprotectingtheintegrity,availabilityandconfidentialityofcontrolandinformationdata.Usersshouldaddressthefollowingwhendevelopinganetwork:Isthenetworkinfrastructureresilientenoughtoensuredataavailability?Howconsistentisthedata?Isitreliable?Howisdataused?Isitsecurefrommanipulation?ReferenceArchitecturesforManufacturingprovidesrecommendations,designguidance,bestpractices,methodologyanddocumentedconfigurationsettings.Thishelpsestablisharobustandsecurenetworkinfrastructureforcontrolandinformationdataavailability,integrity,andconfidentiality.Builtonindustrystandardsandafuture-readynetworkfoundation,ReferenceArchitecturesforManufacturingaddressestoday’sapplicationslikesafetythroughCIPSafety,andtomorrow’sapplicationslikemotionthroughCIPMotion,timesynchronizationthroughIEEE1588precisiontimeprotocol(PTP)withCIPSync,andincorporationofvoiceoverIP(VoIP)andvideoondemand(VOD).ITprofessionalsfrequentlyusereferencearchitecturesasacommonconceptandtoolwithintheenterprise.Fromretailcompaniestodatacenters,Ciscodevelopsreferencearchitecturesforavarietyofindustriesandapplications.ReferenceArchitecturesforManufacturingincorporatestheRockwellAutomationIntegratedArchitectureandCiscoEthernet-to-the-Factory,aCiscoValidatedDesign.IntegratedArchitecture–Logixcontrollers,EtheNet/IP,FactoryTalkApplicationsandServicePlatform.Ethernet-to-the-Factory–CatalystLayer2Accessswitches,CatalystLayer3Distributionswitchesandrouters,AdaptiveSecurityAppliance(ASA)firewalls,andusingtheCampusmulti-tierswitchmodel.ThefirstphaseofReferenceArchitecturesforManufacturingfocusedonabaselinewiredinfrastructure,utilizingexistingproductsandtechnology.FuturephaseswilladdressCIPSafety,CIPSync,FactoryTalkpositioningwithin,RemoteAccess,CIPMotion,networkresiliency,guestaccess,wireless,telephony,andvideo.Thisiswhatismeantby“futureready”.User好处of标准unmodifiedEthernetCIPSync和CIP运动控制aretheCIPprofileextensionsthat支持控制-to-驱动器,和控制-to-控制运动控制synchronizationfunctionalityRepresentedbythe“Synchronization和运动控制”bubbleExtensionsarefullycompatible带所有existingCIP-EtherNet/IPservices和设备支持CIPSync和CIP运动控制aredesignedtobedeployedon任何CIP基于NetworkCurrentfocusisonEtherNet/IPbeca使用ofits高性能,和strong定位inthemarketFuturedevelopmentsonDeviceNet或otherCIP基于networkscouldbepursuedinthefutureDifferentiation基于on成本,性能,特性CIPSyncdefinesthe时间synchronizationservicesonCIP,和specificallyonEtherNet/IP+/-100ns时间synchronizationacrossdistributednodesUsedf或运动控制时间synchronizationUsedf或scheduledoutput,输入时间戳ing,event/alarm时间戳ing,和other特性支持f或absolute和relativetimeAbsolute时间im端口antf或definingsequenceofevents,时间戳ing,e.t.c.f或eventsthatoccuracrossdistributed控制器thatmayspanalargegeographicalrangeRelative时间usedf或运动控制CIP运动控制istheprofilef或控制-to-驱动器,和peer-peer(控制-to-控制,驱动器-to-驱动器)functionality控制to变频器covers组态,status,和控制ofa广泛of驱动器stypes,组态s,和operatingmodesOperatingmodesincludeclosed和openloop定位和速度CIPSync和CIP运动控制development和standardizationismanagedbytheODVAinternational,Distributed运动控制jSIGStratix5700将以3个阶段性组的方式发布:阶段1-所有不带1588–AFC的6端口及10端口–12年8月阶段2–带1588AFC的10端口及20端口–12年9月阶段3-10端口及20端口AFC中的NAT功能-13年1月*Multiple拓扑选项willbe支持edtheprovidethe最大柔性化星形DaisychainSwitch内置的inendnodesDecreasescablingrequirementsbyeliminatingtheneedtowirefromacentralizedswitchtoeachdevice Usefulwhentheswitchisnotcentrallylocated,devicesarelongdistancefromtheswitch Usefulf或机器mounteddevices环形optionf或faulttolerant(cablebreak,设备failure)ThisisarepresentationofReferenceArchitecturesforManufacturing,withpositioningoftheRockwellAutomationInfrastructureofferings.1)Doyourecognizethe“Cell/Zone”panels?Youshouldthesearethepanelsweowntoday(drives,control,I/O,andnetworks)ThisiswherewewanttofocusonsellingtheStratixfamilyofswitchesWhatarethetoolsusedtomaintainthesedevices?(RS5K,AOIs,Faceplates)2)Movingupward,dependingonwhoownsthecabinetsattheMFGEnterpriselevel,theStratix8300maybeanoptionforFactoryTalkservers3)FromtheDMZupward,CiscoshouldtaketheleadWhattoolsareusedtomaintainthesedevices?(CLI,CNA)Detailsifneeded:Letsstartontheleft.Apanel,withinCell/AreaZone#1,withaDeviceLevelRing(DLR),using2-portembeddedswitchmodules.AStratix8000,oraccessswitch,forconnectivityintotheManufacturingZone.Aringtopologyconnectingthe8000switcheswithintheManufacturingZone.Today,RapidSpanningTreeProtocol,inthenearfuture,theCiscoResilientEthernetProtocol(REP).Cell/Area#2,DLRinaLineartopologytoon-machineI/O.Cell/Area#3withamixtureofStratix8000and6000inaStartopology.Cell/Area#4–802.11nwireless.Catalyst3750Gstackwiselayer3distributionswitches,resilientswitchsolutionforlayer3switchingandroutingbetweensubnetsandVLANs,aggregateslayer2accessswitches–e.g.2960andconnectivitytoStratix8000sCatalyst2960layer2accessswitches,forconnectivitytoenddevices4402wirelessLANcontroller(WLC)…802.11n…providescentralmanagementof1252Gwirelessaccesspoints(APs)Cisco1252GAPconfiguredasaLightweightAP(LWAP),withconnectivitytothemobileuserand1252GAPWorkgroupBridge(WBG),and4402wirelessLANcontroller(WLC)Cisco1252GAPconfiguredasaWorkgroupBridge(WGB),communicatingtotheCisco1252GLWAP.AWorkgroupBridge(WGB)isasmallstand-aloneunitthatcanprovideawirelessinfrastructureconnectionforEthernet-enableddevices.Inthisway,wiredclientsgetaccesstothewirelessnetwork.TheWGBconnectstotheStratix6000,whichconnectstotheCompactLogixL23E.Anaccesspoint(AP)configuredasaWGBisalsoreferredtoasafatAP.Managedlocally,andnotcentrallybyawirelessLANcontroller(WLC)likethe4402.Highlightbreadthofportfolio*Studio5000isthenameofournewdevelopmentenvironment.Itwilltakeoursystemintegrationtothenextlevel.LogixDesigneristhefirstapplicationinStudio5000.Itisbuiltupontheeasy-to-useLogixDesignerandwillbereleasedlatethisyearinV21.ViewDesignerisbuiltuponthesamefoundationandreleasesinV22.ThisisthesoftwareusedtodevelopapplicationsforourNextGenerationVisualizationplatform–PanelView5000.Thisisanothersteptodecreasethenumberoftoolsyouhavetouseandintegratethemandtheirdataclosertogether.*回顾Keith之前展示的成熟度曲线。成熟度曲线中的三个阶段均已显示在此处。[单击]随着您与客户沿这条曲线发展成熟,您将需要在每一阶段都为客户提供解决方案,因为客户会提出要求。[单击][单击]这要求SI同时掌握多项新技能和专业技术。只有控制系统专业技术已不足以满足要求。还需要智能化生产(MI),甚至制造执行系统(MES)或生产运营管理(MOM)方面的技能。您的集成业务公司位于这条曲线上的哪一位置?您想带领公司沿这条曲线走多远?考虑这一沿曲线发展的示例,它参照罗克韦尔提供的可视化产品多年间的发展过程。最初,我们提供基于设备的HMI,只需了解要操作和维护的机器。[单击]随着时间的推移,我们扩展产品组合来利用各种商用计算机技术。我们的客户从附加功能中获益,而我们的集成商不得不紧跟新技术的发展步伐。[单击]跟上步伐的集成商获得回报,得到更灵活的平台并可为客户提供更多选择。罗克韦尔自动化始终是这一领域内的思想引领者。RockwellAutomationisdeliveringonSmartManufacturingandPlantwideOptimizationinseveralareas….OurIntegratedArchitectureleveragesLogixatthecontrollevelandFactoryTalkattheinformationlevelprovidingyouwithasingleversionofthetruthTrueenterpriseintegrationandtheabilitytomakefasterdecisions,basedonbetterinformation,andultimatelyincreaseproductivity.*实时信息需要三方面:访问数据源中的数据。10年前…Logix标签、结构、UDT、AOI等。将数据从A点传输到B点的能力集成架构…无缝桥接/路由未经修改的标准以太网在IT允许范围内尽可能开放在用户需要的环境中呈现数据的能力。MuchthesameasthematuritymodelItalkedaboutearlier,wehaveorganizedoursoftwareportfolioaroundthesamemanufacturingdisciplines.MostofyouarefamiliarwithourControl&Visualizationofferings.ProductslikeFactoryTalkAssetCentrethatmaintainsthe“golden”copyofyourcontrollerprogramsintheeventofunauthorizedchangesortoprovidedisasterrecoveryintheeventofapoweroutagecausingalossofcontrollerprograms.AlsointhisspaceisourVisualizationofferingthatoffersacommonenvironmentbetweenourPanelViewterminalsandFactoryTalkViewwhichrunsonaPCordistributedclient/serverconfiguration.NextistheManufacturingIntelligenceSuiteprovidingvariousofferingstovisualizeandanalyzethecontrolsystemdataalongwithinformationfromothersourcestoprovidethat“Intelligence”todriverealtimedecision-making.Last,butnotleast,isourOperationsManagementSuitesprovidingthatMESfunctionalityIspokeofearlier.Inadditiontoawidely-deployedplatformcalledFactoryTalkProductionCentre,wehavedevelopedadd-onlibrariesprovidingcommonmanufacturingexecutionfunctionalityrequiredinthePharma,Auto,andCPGindustries.不同的数据库不同的技术不同的工作流程不同的使用者界面但是,这只是其中的一部分。我们缺少的分析、协同开发、...有了VantagePoint统一生产模型(UPM),对所有这些不同的系统的数据取用可以汇整在单一的逻辑模型中,以进行分析和产生报告。从而消除了学习多种分析程序和报告工具的需求。所有您需要取用的数据,可以集中在一个地方,使用一套工具就可以让任何可进行网页浏览的人来访问。“MES”一词在近些年中应用得非常广泛,因此本部分也非常重要。整个行业正朝所谓“生产运营管理”迈进,即通过执行工作流来提高质量、合规性及效率。与此相对应,行业术语“企业制造智能”描述了关联多个不同数据源,从而提供提高决策水平的背景信息的过程。我们认为,通过应用这两个理念,我们可帮助客户构建更好的企业。ConvergenceisnotjusttheITandControlsystemspeoplecomingtothesamemeaning.Itdescribesourcustomerfocusindeliveringsolutionsthataddvalue,makeourcustomersmoreprofitableandresonateswiththeirbusinessneeds.UnderstandtheRAmessagingframeworkRockwell’soverallvaluepropositionbeginsatthecorporatelevel.Ourintimacywithcustomershasbeentheresultofourabilitytolistentoourcustomersbusinessissues,workthroughoptionsandbestpracticestosolvethem.Today,customersarerespondingtoevolvingbusinessdemandsandglobaldynamicsthatwillcarrythenextdecade.First,thecyclicalityofmanufacturingandindustrialscreateaneverpresentneedtosqueezehigheryieldsoutofexistingassets.Productivityisconstantdriverallowingcustomerstoreinvest.Thisisdrivenbytheemergenceoftheglobalmarketplaceandgrowthinemergingmarkets.Manufacturersneedtorespondwithspeedandinnovationtocompeteintheglobalmarketplace.Sustainabilityissueswilldriveinvestmentsinenergyandenvironmentalcompliancefortheforeseeablefuture.OurresponsetothesedriversistofosterPlantwideoptimizationfortheendusercommunity–offeringcontinuousimprovementinprocessesandefficienciesacrossplants.ForOEMs,machinebuilderperformanceprovidesRockwelltheopportunitytooffermorethantechnologyformachineperformance.Weofferacollaborativepartnershipwithoveralllowertransactioncostsandabroadervaluepropositioninpartnership.RAsustainableproductionsolutionsfocusonenergy,environmentandsafetyaswaytomakeusersmorecompliantandenergyefficientwhileprotectingpeople,machineryandcommunities.Weexecutethesevaluesthroughaconvergingtechnologyportfoliocombiningpower,controlcommunicationsandinformationtechnologiesfortoptobottomconnectivityandperformance.Deliveredbyusandourfriends
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