BS ISO 3290-1-2008 滚动轴承.滚珠.钢制滚珠

BS ISO 3290-1:2008 ICS 21.100.20 NO COPYING WITHOUT BSI PERMISSION EXCEPT AS PERMITTED BY COPYRIGHT LAW BRITISH STANDARD Rolling bearings — Balls Part 1: Steel balls Incorporating corrigendum April 2009 Li ce ns ed C op y: U ni ve rs ity o f P or ts m ou th U se r, Un ive rs ity o f P or ts m ou th , 0 1/ 09 /2 01 0 14 :5 8, U nc on tro lle d Co py , (c ) BS I This British Standard was published under the authority of the Standards Policy and Strategy Committee on 31 January 2009 © BSI 2010 BS ISO 3290-1:2008 National foreword The UK participation in its preparation was entrusted to Technical Committee MCE/7, Rolling bearings. A list of organizations represented on this committee can be obtained on request to its secretary. This publication does not purport to include all the necessary provisions of a contract. Users are responsible for its correct application. Compliance with a British Standard cannot confer immunity from legal obligations. This British Standard is the UK implementation of ISO 3290-1:2008, incorporating corrigendum April 2009. It supersedes BS ISO 3290:2001 which is withdrawn. ISBN 978 0 580 68523 1 Amendments/corrigenda issued since publication Date Comments 31 January 2010 Implementation of ISO corrigendum April 2009; Normative reference to ISO 6 3-17 updated and Clause 6 replaced 8 Li ce ns ed C op y: U ni ve rs ity o f P or ts m ou th U se r, Un ive rs ity o f P or ts m ou th , 0 1/ 09 /2 01 0 14 :5 8, U nc on tro lle d Co py , (c ) BS I Reference number ISO 3290-1:2008(E) © ISO 2008 INTERNATIONAL STANDARD ISO 3290-1 First edition 2008-12-15 Rolling bearings — Balls — Part 1: Steel balls Roulements — Billes — Partie 1: Billes de roulement en acier Li ce ns ed C op y: U ni ve rs ity o f P or ts m ou th U se r, Un ive rs ity o f P or ts m ou th , 0 1/ 09 /2 01 0 14 :5 8, U nc on tro lle d Co py , (c ) BS I ISO 3290-1:2008(E) PDF disclaimer This PDF file may contain embedded typefaces. In accordance with Adobe's licensing policy, this file may be printed or viewed but shall not be edited unless the typefaces which are embedded are licensed to and installed on the computer performing the editing. In downloading this file, parties accept therein the responsibility of not infringing Adobe's licensing policy. The ISO Central Secretariat accepts no liability in this area. Adobe is a trademark of Adobe Systems Incorporated. Details of the software products used to create this PDF file can be found in the General Info relative to the file; the PDF-creation parameters were optimized for printing. Every care has been taken to ensure that the file is suitable for use by ISO member bodies. In the unlikely event that a problem relating to it is found, please inform the Central Secretariat at the address given below. COPYRIGHT PROTECTED DOCUMENT © ISO 2008 All rights reserved. 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ISO copyright office Case postale 56 • CH-1211 Geneva 20 Tel. + 41 22 749 01 11 Fax + 41 22 749 09 47 E-mail copyright@iso.org Web www.iso.org Published in Switzerland ii © ISO 2009 – All rights reserved Li ce ns ed C op y: U ni ve rs ity o f P or ts m ou th U se r, Un ive rs ity o f P or ts m ou th , 0 1/ 09 /2 01 0 14 :5 8, U nc on tro lle d Co py , (c ) BS I ISO 3290-1:2008(E) iii Contents Page Foreword............................................................................................................................................................ iv 1 Scope ..................................................................................................................................................... 1 2 Normative references ........................................................................................................................... 1 3 Terms and definitions........................................................................................................................... 1 4 Symbols ................................................................................................................................................. 4 5 Requirements ........................................................................................................................................ 4 5.1 Ball size.................................................................................................................................................. 4 5.2 Quality of geometry and surface......................................................................................................... 4 5.3 Sorting accuracy and ball gauges ...................................................................................................... 5 5.4 Hardness................................................................................................................................................ 5 6 Material .................................................................................................................................................. 5 7 Dimensions and tolerances ................................................................................................................. 5 Annex A (normative) Method for assessment of deviation from spherical form ........................................ 8 Annex B (normative) Illustration of ball gauges and sorting principles ...................................................... 9 Bibliography ..................................................................................................................................................... 11 © ISO 2009 – All rights reserved Li ce ns ed C op y: U ni ve rs ity o f P or ts m ou th U se r, Un ive rs ity o f P or ts m ou th , 0 1/ 09 /2 01 0 14 :5 8, U nc on tro lle d Co py , (c ) BS I ISO 3290-1:2008(E) iv Foreword ISO (the International Organization for Standardization) is a worldwide federation of national standards bodies (ISO member bodies). The work of preparing International Standards is normally carried out through ISO technical committees. Each member body interested in a subject for which a technical committee has been established has the right to be represented on that committee. International organizations, governmental and non-governmental, in liaison with ISO, also take part in the work. ISO collaborates closely with the International Electrotechnical Commission (IEC) on all matters of electrotechnical standardization. International Standards are drafted in accordance with the rules given in the ISO/IEC Directives, Part 2. The main task of technical committees is to prepare International Standards. Draft International Standards adopted by the technical committees are circulated to the member bodies for voting. Publication as an International Standard requires approval by at least 75 % of the member bodies casting a vote. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. ISO shall not be held responsible for identifying any or all such patent rights. ISO 3290-1 was prepared by Technical Committee ISO/TC 4, Rolling bearings. This first edition of ISO 3290-1 cancels and replaces ISO 3290:2001, which has been technically revised. ISO 3290 consists of the following parts, under the general title Rolling bearings — Balls: ⎯ Part 1: Steel balls ⎯ Part 2: Ceramic balls © ISO 2009 – All rights reserved Li ce ns ed C op y: U ni ve rs ity o f P or ts m ou th U se r, Un ive rs ity o f P or ts m ou th , 0 1/ 09 /2 01 0 14 :5 8, U nc on tro lle d Co py , (c ) BS I INTERNATIONAL STANDARD ISO 3290-1:2008(E) 1 Rolling bearings — Balls — Part 1: Steel balls 1 Scope This part of ISO 3290 specifies requirements for finished steel balls for rolling bearings. 2 Normative references The following referenced documents are indispensable for the application of this document. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. ISO 683-17:1999, Heat-treated steels, alloy steels and free-cutting steels — Part 17: Ball and roller bearing steels ISO 1132-1, Rolling bearings — Tolerances — Part 1: Terms and definitions ISO 4288, Geometrical Product Specifications (GPS) — Surface texture: Profile method — Rules and procedures for the assessment of surface texture ISO 5593, Rolling bearings — Vocabulary ISO/TS 12181-1, Geometrical Product Specifications (GPS) — Roundness — Part 1: Vocabulary and parameters of roundness ISO 15241, Rolling bearings — Symbols for quantities 3 Terms and definitions For the purposes of this document, the terms and definitions given in ISO 1132-1, ISO 5593 and the following apply. 3.1 nominal ball diameter diameter value which is used for the general identification of a ball size [ISO 5593:1997, 05.04.01] 3.2 single ball diameter distance between two parallel planes tangential to the actual surface of a ball [ISO 5593:1997, 05.04.02] © ISO 2009 – All rights reserved Li ce ns ed C op y: U ni ve rs ity o f P or ts m ou th U se r, Un ive rs ity o f P or ts m ou th , 0 1/ 09 /2 01 0 14 :5 8, U nc on tro lle d Co py , (c ) BS I ISO 3290-1:2008(E) 2 3.3 mean ball diameter arithmetical mean of the largest and the smallest of the single diameters of a ball [ISO 5593:1997, 05.04.03] 3.4 variation of ball diameter difference between the largest and the smallest of the single diameters of a ball [ISO 5593:1997, 05.04.04] 3.5 deviation from spherical ball surface various types of deviation from the perfect spherical ball surface, uniformly or non-uniformly distributed and repeated around the ball surface NOTE The deviations to which limits can be attributed are: ⎯ deviation from spherical form; ⎯ waviness; ⎯ surface roughness; ⎯ surface defect. 3.5.1 deviation from spherical form radial distance between the smallest circumscribed sphere and the greatest inscribed sphere, with their centres common to the least squares sphere centre NOTE This definition supersedes ISO 5593:1997, 05.06.03. 3.5.2 waviness surface irregularities of random or periodical deviation from the ideal spherical form NOTE 1 Waviness can be evaluated as velocity amplitude by default. NOTE 2 In practice, the waviness components are separated from the real surface by a waviness analyser (filters). 3.5.3 surface roughness surface irregularities with relatively small spacings, which usually include irregularities resulting from the method of manufacture being used and/or other influences NOTE These irregularities are considered within the limits that are conventionally defined, e.g., within the limits of the sampling length. 3.5.4 surface defect element, irregularity or group of elements and irregularities of the real surface, unintentionally or accidentally caused during manufacture, storage, handling or use of the surface NOTE 1 These types of element or irregularity differ considerably from those constituting the surface roughness and are not considered during the measurement of the surface roughness. NOTE 2 The limits for surface defects are not specified in this part of ISO 3290. © ISO 2009 – All rights reserved Li ce ns ed C op y: U ni ve rs ity o f P or ts m ou th U se r, Un ive rs ity o f P or ts m ou th , 0 1/ 09 /2 01 0 14 :5 8, U nc on tro lle d Co py , (c ) BS I ISO 3290-1:2008(E) 3 3.6 ball lot definite quantity of balls manufactured under conditions presumed uniform and which is considered as an entity [ISO 5593:1997, 05.04.05] 3.7 mean diameter of ball lot arithmetical mean of the mean diameters of the largest ball and the smallest ball in a ball lot [ISO 5593:1997, 05.04.06] 3.8 variation of ball lot diameter difference between the mean diameters of the largest ball and the smallest ball in a ball lot [ISO 5593:1997, 05.04.07] 3.9 ball grade specific combination of dimensional, form, surface roughness and sorting tolerances for balls [ISO 5593:1997, 05.04.08] NOTE Ball grade is identified by the letter G and a number, e.g. G 20. 3.10 ball gauge amount by which the mean diameter of ball lot should differ from the nominal ball diameter, this amount being one of an established series [ISO 5593:1997, 05.04.09] NOTE 1 Each ball gauge is a whole multiple of the ball gauge interval established for the ball grade in question. NOTE 2 A ball gauge, in combination with the ball grade and nominal diameter, is considered as the most exact ball size specification to be used by a customer for ordering purposes. 3.11 deviation of a ball lot from ball gauge difference between the mean diameter of a ball lot and the sum of the nominal ball diameter and the ball gauge [ISO 5593:1997, 05.04.10] 3.12 ball subgauge amount, of an established series of amounts, which is the nearest to the actual deviation from the ball gauge of a ball lot [ISO 5593:1997, 05.04.11] NOTE 1 Each ball subgauge is a whole multiple of the ball subgauge interval established for the ball grade in question. NOTE 2 The ball subgauge, in combination with the nominal ball diameter and the ball gauge, is used by ball manufacturers to denote the mean diameter of a ball lot and is not generally used by customers for ordering purposes. 3.13 hardness 〈rolling bearings〉 measure of resistance to penetration as determined by a specific test method NOTE For steel balls, such a test method is the Rockwell hardness test. © ISO 2009 – All rights reserved Li ce ns ed C op y: U ni ve rs ity o f P or ts m ou th U se r, Un ive rs ity o f P or ts m ou th , 0 1/ 09 /2 01 0 14 :5 8, U nc on tro lle d Co py , (c ) BS I ISO 3290-1:2008(E) 4 4 Symbols For the purposes of this document, the symbols given in ISO 15241 and the following apply. The symbols (except those for tolerances) and the values given in Tables 1 to 3 denote nominal dimensions unless specified otherwise. Dw nominal ball diameter Dwm mean ball diameter DwmL mean diameter of ball lot Dws single ball diameter G ball grade S ball gauge VDwL variation of ball lot diameter VDws variation of ball diameter ∆RSw deviation from spherical form ∆S deviation of a ball lot from ball gauge NOTE ∆S = DwmL − (Dw + S) 5 Requirements 5.1 Ball size The preferred nominal ball diameters are given in Table 1 and, where applicable, the corresponding inch sizes are given for reference purposes only. 5.2 Quality of geometry and surface Requirements for: ⎯ variation of ball diameter, see Table 2; ⎯ deviation from spherical form, see Table 2; ⎯ waviness, see Note 1; ⎯ surface roughness, see Table 2; ⎯ surface appearance and defects, see Note 2. Measurement of surface roughness shall be carried out in accordance with ISO 4288. NOTE 1 Limits and measuring methods for waviness are subject to agreement between customer and supplier. NOTE 2 Local defects originating from machining and handling are subject to agreement between customer and supplier. © ISO 2009 – All rights reserved Li ce ns ed C op y: U ni ve rs ity o f P or ts m ou th U se r, Un ive rs ity o f P or ts m ou th , 0 1/ 09 /2 01 0 14 :5 8, U nc on tro lle d Co py , (c ) BS I ISO 3290-1:2008(E) 5 5.3 Sorting accuracy and ball gauges Table 3 comprises the applicable values for: ⎯ variation of ball lot diameter; ⎯ gauge interval; ⎯ preferred gauges; ⎯ subgauge interval; ⎯ subgauges. 5.4 Hardness Hardness values and the measuring method shall be agreed upon between customer and supplier. 6 Material 7 Dimensions and tolerances The preferred nominal ball diameters are given in Table 1. Tolerances for form and surface roughness are given in Table 2. Sorting tolerances and ball gauges are given in Table 3. The balls shall be manufactured from steel in accordance with ISO 683-17, including those defined as comparable in ISO 683-17:1999, Annex C. © ISO 2009 – All rights reserved Li ce ns ed C op y: U ni ve rs ity o f P or ts m ou th U se r, Un ive rs ity o f P or ts m ou th , 0 1/ 09 /2 01 0 14 :5 8, U nc on tro lle d Co py , (c ) BS I ISO 3290-1:2008(E) 6 Table 1 — Preferred nominal ball diameters Nominal ball diameter Dw Corresponding inch size (reference) Nominal ball diameter Dw Corresponding inch size (reference) Nominal ball diameter Dw Corresponding inch size (reference) mm in mm in mm in 0,3 9,525 3/8 30,162 5 1 3/16 0,396 88 1/64 9,921 88 25/64 31,75 1 1/4 0,4 10 32 0,5 10,318 75 13/32 33 0,508 0,02 10,5 33,337 5 1 5/16 0,6 11 34 0,635 0,025 11,112 5 7/16 34,925 1 3/8 0,68 11,5 35 0,7 11,509 38 29/64 36 0,793 75 1/32 11,906 25 15/32 36,512 5 1 7/16 0,8 12 38 1 12,303 12 31/64 38,1 1 1/2 1,190 62 3/64 12,5 39,687 5 1 9/16 1,2 12,7 1/2 40 1,5 13 41,275 1 5/8 1,587 5 1/16 13,493 75 17/32 42,862 5 1 11/16 1,984 38 5/64 14 44,45 1 3/4 2 14,287 5 9/16 45 2,381 25 3/32 15 46,037 5 1 13/16 2,5 15,081 25 19/32 47,625 1 7/8 2,778 12 7/64 15,875 5/8 49,212 5 1 15/16 3 16 50 3,175 1/8 16,668 75 21/32 50,8 2 3,5 17 53,975 2 1/8 3,571 88 9/64 17,462 5 11/16 55 3,968 75 5/32 18 57,15 2 1/4 4 18,256 25 23/32 60 4,365 62 11/64 19 60,325 2 3/8 4,5 19,05 3/4 63,5 2 1/2 4,762 5 3/16 19,843 75 25/32 65 5 20 66,675 2 5/8 5,159 38 13/64 20,5 69,85 2 3/4 5,5 20,637 5 13/16 70 5,556 25 7/32 21 73,025 2 7/8 5,953 12 15/64 21,431 25 27/32 75 6 22 76,2 3 6,35 1/4 22,225 7/8 79,375 3 1/8 6,5 22,5 80 6,746 88 17/64 23 82,55 3 1/4 7 23,018 75 29/32 85 7,143 75 9/32 23,812 5 15/16 85,725 3 3/8 7,5 24 88,9 3 1/2 7,540 62 19/64 24,606 25 31/32 90 7,937 5 5/16 25 92,075 3 5/8 8 25,4 1 95 8,334 38 21/64 26 95,25 3 3/4 8,5 26,193 75 1 1/32 98,425 3 7/8 8,731 25 11/32 26,987 5 1 1/16 100 9 28 101,6 4 9,128 12 23/64 28,575 1 1/8 104,775 4 1/8 9,5 30 © ISO 2009 – All rights reserved Li ce ns ed C op y: U ni ve rs ity o f P or ts m ou th U se r, Un ive rs ity o f P or ts m ou th , 0 1/ 09 /2 01 0 14 :5 8, U nc on tro lle d Co py , (c ) BS I ISO 3290-1:2008(E) 7 Table 2 — Form and surface roughness tolerances Tolerance values in micrometres Ball grade Variation of ball diameter a VDws max. Deviation from spherical form a ∆RSw max. Surface roughness a Ra max. G 3 0,08 0,08 0,01 G 5 0,13 0,13 0,014 G 10 0,25 0,25 0,02 G 16 0,4 0,4 0,025 G 20 0,5 0,5 0,032 G 24 0,6 0,6 0,04 G 28 0,7 0,7 0,05 G 40 1 1 0,06 G 60 1,5 1,5 0,08 G 100 2,5 2,5 0,1 G 200 5 5 0,15 a The values do not take into account surface defects; hence measurement shall be taken outside such defects. Table 3 — Sorting tolerances and ball gauges Tolerance values in micrometres Ball grade Variation of ball lot diameter VDwL max. Ball gauge interval Preferred ball gauges Ball subgauge interval Ball subgauges G 3 0,13 0,5 − 5, … − 0,5, 0, + 0,5, .. + 5 0,1 − 0,2, − 0,1, 0, + 0,1, + 0,2 G 5 0,25 1 − 5, … − 1, 0, +