ASME检验与试验计划

Inspectionandtestingplan检验与试验计划ProjectNameP、O、NumberEquipmentNameItemNo、VENDOR'DOCUMENTNO、Rev、Date日期SubjectOfRevision修改主Prepared编制Reviewed审核Approved批准DescriptionStandardsfortheofn、ChecktheitemsThirdNoinspectioInspectionWCESignAISignSignClientSignRemarks核实内容序号检验内检验与依据Part容1、ASMECodeSectionVIII,Division1ASME规范第VIII卷第1分册1、Thedimensionandmarkshallsuitwiththerelevantrequirements、PMIshallbe2、ASMECodeSectionII-AASME规范第doneasperthePMIprocedure、所采购得材料尺寸规格及标记必须符合相应标准得Plate卷篇要求。按照程序对材料进行检验。IIAPMIPMIHWHW钢板、3、EN102043、12VTisrequiredmakingsurethereisnounacceptablesurfacedefects-目视检查以确定没有无法接受得表面缺陷。4、Approveddrawings图纸要求3Allmaterialofallpressureretainingpartsanditsattachmentsshallbedeliveredwithcertificates,materialsshallbedeliveredwithmillcertificates(Min、3、15、MOM,Spec、certificatesacc、toEN10204)、所有受压元件材料及其附件材料应提供合格证书，合格证书至少符合EN102043、1。1、Thedimensionandmarkshallsuitwiththerelevantrequirements、PMIshallbedoneasperthePMIprocedure、所采购得材料尺寸规格及标记必须符合相应标准得1、ASMECodeSection要求。按照PMI程序对材料进行PMI检验。VIII,Division1、规范第卷第分册2VTisrequiredmakingsurethereisnounacceptablesurfacedefects-ASMEVIII1目视检查以确定没有无法接受得表面缺陷。2、ASMECodeSectionII-AMaterialForgeflange锻3AllmaterialofallpressureretainingpartsanditsattachmentsshallbedeliveredASME规范第II卷A篇HWHW1withcertificates,materialsshallbedeliveredwithmillcertificates(Min、3、1材料件法、、3EN1020431certificatesacc、toEN10204)、所有受压元件材料及其附件材料应提供合格证、4Approveddrawings书，合格证书至少符合EN102043、1。图纸要求5、MOM,Spec、1、lhedimensionandmarkshallsuitwiththerelevantrequirements、PMIshallbedoneasperthePMIprocedure、所采购得材料尺寸规格及标记必须符合相应标准得1、ASMECodeSection要求。按照PMI程序对材料进行PMI检验。VIII,Division12、VTisrequiredmakingsurethereisnounacceptablesurfacedefects-ASME规范第VIII卷第1分册目视检查以确定没有无法接受得表面缺陷。2、ASMECodeSectionII-APipe3AllmaterialofallpressureretainingpartsanditsattachmentsshallbedeliveredASME规范第II卷A篇、、HWHW接管withcertificates,materialsshallbedeliveredwithmillcertificates(Min31、、3EN1020431certificatesacc、toEN10204)、所有受压元件材料及其附件材料应提供合格证、4Approveddrawings书，合格证书至少符合EN102043、1。图纸要求5、MOM,Spec、Standardsfortheofn、ChecktheitemsThirdNoDescriptioninInspectionWCESignAISignSignClientSignRemarks序号核实内容Partspectio检验内容检验标准与依据1、Thedimensionandmarkshallsuitwiththerelevantrequirements、PMIshallbedoneasperthePMIprocedure、所采购得材料尺寸规格及标记必须符合相应标准得要求。按照PMI程序对材1、ASMECodeSection料进行PMI检验。GasketsVIII,Division12、VTisrequiredmakingsurethereisnounacceptablesurfacedefects目视检查以&ASME规范第VIII卷第1分册确定没有无法接受得表面缺陷。2、ASMECodeSectionII-AASME规范第3AllmaterialofallpressureretainingpartsanditsattachmentsshallbedeliveredFastenerII卷A篇withcertificates;materialsshallbedeliveredwithmillcertificates(Min、3、1HWWW(bolts3、EN102043、1certificatesacc、toEN10204)、所4、Approveddrawings有受压元件材料及其附件材料应提供合格证书合格证书至少符合andnuts)紧，EN10204图纸要求3、1。固件5、MOM,Spec、4、Externalcarbonsteelboltsandnutsandwashershallbehotdipgalvanized、AndallCSboltsabovethesizeofM27shallbegalvanizedbyusingLowDip(450~470-Deg、C)orachemicalprocess.外部用碳钢螺柱/螺母应进行热浸渡。公称直径大于M27得碳钢螺柱需要用低温浸锌(450~470-度)或者化学过程处理。1、ASMECodeSectionMaterialVIII,Division11、Package,marksshallbeplete材料ASME规范第VIII卷第1焊接材料得包装、标识必须完好。分册Welding2、Theweldingmaterialshallbeincontrolduringthedry,use,grantand、2ASMECodeSection、material焊接reclaimHWWII-C焊接材料得烘烤、领用、发放与回收必须处于受控状态。材料ASME规范第II卷C篇3、VTisrequiredmakingsurethereisnounacceptablesurfacedefects-3、EN102042、2目视检查以确定没有无法接受得表面缺陷4、ApprovedWPS5、MOM1、ASMECodeSectionVIII,DivisionNo-press、ASME规范第VIII卷第11、Themark,dimensionofthematerialmustsuitwiththecertificates、分册Parts材料得标识、尺寸必须与质量证明书一致。HWRW非受压2、ASMECodeSection2、VTisrequiredmakingsurethereisnounacceptablesurfacedefects-目视检查以确定没有无法接受得表面缺陷。件II-AASME规范第II卷A篇3、EN102042、25701Standardsforthe、ChecktheitemsNoDescriptionofinspectionInspectionThirdWCESignAISignSignClientSignRemarks核实内容序号检验内容检验标准与依据Part1、TheweldersmusthavetheweldercertificatesbyASMEcodeandgettherelevantWPQcertificates,sothattheycandotheweldingforthepressureWelder1、ASMECode,sectionIXparts、焊接受压焊缝、与受压元件相SW/SW/2HH焊工ASME规范第IX焊得焊缝，以及上述焊缝得定位焊得焊工，必须按照ASMEcode考试评定合格，IRIR并取得相应得WPQ证书,方可施焊。2、Weldingrecord6monthsbefore、前6个月内得焊接。1、TheWPSshallbesupportedbythePQR,approvedbyASMEcodeandClient、用于产品(WPS)1、ASMECode,sectionIX3制造得焊接工艺指导书必须有按照ASMEcode评定合格得PQR支持,且通过业主HRHR焊接工艺指导书ASME规范第IX得批准。1、Beforethewelding,onlytheWPSapprovedbyClientcanbeusedonthevessel在(PQR)1、ASMECode,sectionIX产品焊接之前应按照ASMEcode进行4HRHR焊接工艺评定ASME规范第IX焊接工艺评定试验，只有经过业主评定合格得焊接工艺方可用于产品得焊接。、QualificationofNDEoperatorsNDE1ASMECode,sectionV1、reviewthequalificationoftheNDEoperatorswhoinvolvedinthisproject审核5HRRR资质ASME规范第V相关得无损检测人员资格。1、ASMEcode2、Proj、SpecProcedures1、PMI,welding/repair,NDEwithMap,Hydrotest,surfacepickling&painting/coating,6HRRR程序文件3、DDS,approvedprep、forshipping,etc、drawingsStandardsfortheofn、ChecktheitemsThirdNoDescriptioninInspectionWCESignAISignSignClientSignRemarks序号核实内容Partspectio检验内容检验标准与依据1、Checkthematerialbrand,sizeaspertheprocessanddrawingbeforelayout&cutting、下料时应仔细核对工艺与施工图纸上零部件得材料牌号、规格尺寸等内容，核对材料原始标记无误Cutting1、Theapproveddrawing后方可划线下料。Forplates&确认得施工图纸/HWWWpipes下2、Afterlayout,itshallbedonethematerialidentification2、Checkofflist料transfer,includingthepartNo、,brandofmaterial,size,theNo、ofpany,allthethingsareright,thencutting、划线后,应进行材料标记移植，包括件号、材料牌号、规格、本厂编号等内容,移植完成并核对无误后方可切割下料。Fabrication7制造1、ThemachiningisfortheweldinggrooveoftheA&Btypeweldingseam,ifusingtheplasmaorblazecutting,itshallbegrinded、A、B焊缝得坡口应尽可能采用机械加工，如采用等1、ApprovedWPSCuttingand离子或火焰切割，则必须将氧化层用砂轮打磨至呈金属光泽为止。、2CheckofflistSW/SW/makinggroove2、TheplasmaorblazecuttingfortheC&DtypeweldingseamHR3、Theapproveddrawing切割与坡口canbeused,butitshallbegrindedaftercutting、C、焊缝得坡D口允许采用等IRIR确认得施工图纸制备离子切割或火焰切割，但切割后必须用砂轮进行修磨。3、ThedimensionandangelofthegrooveshallbeaccordingtotheWPS、坡口得尺寸及角度应符合工艺文件得规定Standardsfortheofn、ChecktheitemsThirdNoDescriptioninInspectionWCESignAISignSignClientSignRemarks序号核实内容Partspectio检验内容检验标准与依据1、ASMECodeSectionVIII,Division11、Thebuttweldingonthehead/coneisaccordingtotheWPS、封头/锥体如有ASME规范第VIII卷1分拼缝，则需按照WPS得要求进行拼焊。2、PTchippedrootpasspriortoweldingreverseside,RTistobedoneaccordingto册headASMEcodeUW-51afterheadforming、背面清根后进行PT检查,封头成型后应进行封头检测按照、HWWW2、DINISO5817GroupB100%RT，ASMEcodeUW-513、Dimensionshallbecheckedafterforming,togetherwiththecertificatesfromthe3、Theapproveddrawingcontractor、确认得施工图纸封头成型后检查尺寸及质保书。4、DDS&ApprovedWPSFabrication7、制造1ASMECodeSection1、Rollingasperthedrawingandprocess卷制，按照图样及工艺规定得直径VIII,Division1卷制成型。ASME规范第VIII卷1分2、TheunfitnessontheIongitudinalweldingseamaccordingtoASMECodeSectionVIII,Division1,UW-33,theweldingisaccordingtotheWPS、纵缝组对,控制错边量按Shell/Ion册ASME第VIII卷第1分册表UW-33,按照WPS焊接。gitudinalW,SWW,SW/、3、TheweldingseamshalldofullRTtestasperASMEcode按图纸对焊缝进行RTHR,Wweldingseam2DINISO5817GroupB/IRIR筒体纵缝检测,按照ASME规范/、3Theapproveddrawing4、Longitudinalweldseamsonadjacentshellsegmentsshallbeseparatedbyat、相邻筒节确认得施工图纸least4timesthewallthicknessofthickerplate,butnotlessthan100mm纵焊缝之间距离至少等于4、ApprovedWPS6倍得壳体厚度，且至少为100mm。Standardsfortheofn、ChecktheitemsThirdNoDescriptioninInspectionWCESignAISignSignClientSignRemarks序号核实内容Partspectio检验内容检验标准与依据、1、ASMECodeSection1TheunfitnessontheIongitudinalweldingseamaccordingtoASMECodeSectionVIII,Division1,UW-33,theweldingisaccordingtotheWPS、纵缝组对,控制错边量按VIII,Division1ASME第VIII卷第1分册表UW-33,按照WPS焊接。ASME规范第VIII卷1分2、TheweldingseamshalldofullRTtestasperASMEcode按图纸对焊缝进行RTShelltoshell检测,按照ASME规范册Circumfere3、Thecoursesaretobearrangedinsuchaway,thattheIongitudinalweldshave筒anoffsetofatleast150mmandweldsdonotcrossnozzleopeningsHWWWntialweld2、DINISO5817GroupB相邻筒节纵焊缝之间距离至少开孔不得与焊缝相体与筒体环150mm,3、Theapproveddrawing交。缝确认得施工图纸4、ApprovedWPS1、ASMECodeSectionVIII,Division11、Layoutasperthedrawing按图样要求进行划线。ASME规范第VIII卷1分2、Check,thencutLayoutfor册7Fabrication制造HW/IRRW/IR核对无误后进行开孔。all2、Approveddrawings确externalparts3、TheweldinggrooveaspertheWPS、按WPS做焊接坡口认得施工图纸andopening划线开孔3、ApprovedWPS1、ASMECodeSection1、NozzlesandtheirreinforcementshallbeattachedtothevesselwithfullVIII,Division1penetrationwelds、Nozzleandhead规范第卷分ASMEVIII1接管及其补强圈与壳体得连接采用全焊透焊缝。orshellweldi册2、Uniessspecifiedotherwise,nozzlesandmanholeneckshallfinishflushwithW/W/HRng2、DINISO5817GroupBtheinternalcontourofthevessel、InsideedgesaretobechamferedtoaradiusIRIR接管与封头3、Theapproveddrawingof3mmminimum、焊接确认得施工图纸除非已注明，接管、人孔短节应与容器内表面轮廓齐平，其4、ApprovedWPS端部应打磨呈最小3mm圆角。Standardsfortheofn、ChecktheitemsThirdNoDescriptioninInspectionWCESignAISignSignClientSignRemarks序号核实内容Partspectio检验内容检验标准与依据1、ASMECodeSectionVIII,Division1ASME规范第VIII卷1分1、Whendotheassembleofshell,shellandheads/conetheunfitnessaccordingtoASMEShelltoheadassemblyand册CodeSectionVIII,Division1,tableUW-33、组对焊筒体与封头环缝，错边量按ASMEwelding筒体HWWW第VIII卷第1分册表UW-33。与封头组2、DINISO5817GroupB、、、对焊接3TheweldingseamshalldoRTacctoapproveddrawingsandWPS、3Theapproveddrawing按图纸及WPS要求对焊缝进行RT。确认得施工图纸4、ApprovedWPS1、ASMECodeSectionVIII,Division11、Assembletheliftinglugs,insulationholders,nameplateandetcasperthedrawings、Thepositionshouldbeaccordingtothelayoutbefore、ASME规范第VIII卷1分按照图样要求组对吊耳，保温支撑，铭牌架等附件。装配位置必须与之前划Assemblyof册线位置一致Fabrication其HWR,WW7otherparts2、DINISO5817GroupB制造、它附件组装2PTonweldsofliftinglugandpad,padandplate,according3、TheapproveddrawingtoASME、确认得施工图纸按照ASME规范对吊耳与垫板，垫板与板材进行PT。4、ApprovedWPS1、WhereRTisnotpossible,UTshallapplyrespectively、、1ASMECodeSectionVRT无法检测得位置可以使用UT代替。焊缝探伤2、Approveddrawings2、Otherrequirementslikemethod,examinationrateandposition,areasperdrawNDEforweldHWR,WWingsandreleasedstandardseams3、TS-25-0101-1Table12其她得探伤要求，比如探伤方式、探伤比例及探伤部位，依照图纸要求及相关规范标准。Standardsforthe、ChecktheitemsThirdNoDescriptionofinspectionInspectionWCESignAISignSignClientSignRemarks核实内容序号检验内容检验标准与依据Part1、Allthedimension,angelwarpshallbeaccordingtothedrawing、所有尺寸，角度偏差应符合图样要求。1、ASMECodeSection2、Theangelweldshallberounded、角焊缝应圆滑。VIII,Division13、Theendoftheconnectionandtheopeningshallberounded接管端部及开孔尖角打磨圆滑。ASME规范第VIII卷1分4、Therecannotallowedtohavetheairhole,crackandundercutonthewelding册seamsurface、焊缝表面不得有气孑L、裂纹与咬边等缺陷。Finalvisualinspection(Inside&5、Thedefectswhichcausedbymachiningshallberepaired、因机加工，焊接引起总体外2、DINISO5817GroupB8Outside)&Dimensioncheck得表面损伤应修磨。HHHH观检验3、Theapproveddrawing6、pletementofattachment附件填充。确认得施工图纸7、PMIshallbedoneforwelds、4、ApprovedWPS焊缝进行PMI检验。5、PMIprocedure1、Chloridecontentinwaterforpressuretestshouldnotexceed25ppm、AndassuredtouseDe-mineralisedwater、液压试验时水中氯离子含量不超过25ppm，且保证试验用水为去除矿物质得水。1、ASMECodeSection2、Atthehydrostaticpressuretest,thepressureshallbeholdfor2hoursDuringVIII,Division1thetest,thepressureshallbede-creasedinminimumonetimebelowtheallowableworkASME规范第VIII卷1分ingpressureand册increasedagaintothetestpressureIneachcasetheinspectorortheOPrepresentativemaydeside9Pressuretest压力试验HHHH水压试验时保压两小时压力试验时试验压力值应缓慢降至最大允许工作2、Theapproveddrawing，，压力并再缓慢升至压力试验值至少一次，每确认得施工图纸种情况就是否合格由检验员或OP代表决定。3、ApprovedPressuretestprocedure^3、Afterthehydraulictesting,itshallremovethewateranddrybythepressedair压力试验程序andclean水压试验完毕后，应将水排尽并用压缩空气将内部吹干，并清理。Standardsforthe、ChecktheitemsThirdNoDescriptionofinspectionInspectionWCESignAISignSignClientSignRemarks核实内容序号检验内容检验标准与依据Part1、Allinternal&externalAusteniticSSEquipmentsurfacesshallbepickledandpassivatedinaccordancewiththeTS25-0205-2、Anditshouldbeexaminedbyusingblue-pointing、不锈钢内夕卜1、TS25-0205-2penetrationmethod,noblue-pointingisacceptedPickling,Blasting&表面应根据规范TS25-0205-2进行酸洗钝化处理,并采用蓝点法检验,无蓝点为2Psppaint、Me5TypePainting10合格。HWWWG1/D3酸洗、喷砂及油漆、、、碳钢部3、Paintingprocedure2TheoutsidesurfaceofcarbonsteelshallbeblastedtoatleastSa25分外表面应进行喷砂处理,至少达到Sa2、5级要求。3、PaintingofexternalsurfaceshallbeasperPsppaintMe5TypeG1/D3、碳钢设备外表面得处理与油漆按照规范Psppaint、Me5型式G1/D3型。1、Checkquantity,dimension,marking,outsidelookingacc、tothesparepartCheckofspareparts&list、1、Sparepartslist备品备件清单Looseitemsas按照备品备件清单表核实数量,尺寸,标志，外观11、批准、HWWWapplicable2Approveddrawings2Sparepartforgirthflanges&flangeswithblindflanges:备品备件检查图纸300%gaskets,10%ofboltsandnuts,atleast1sets设备法兰基带法兰盖管口得备品备件：垫片300%,螺柱螺母10%,至少1套。1、ThenameplateofthepressurevesselshallbeaccordingtotheASMECodeSectionVIII,Division1、Nameplateverification1、ASMEcode压力容器铭牌内容应符合ASME规范第VIII卷第1分册得&stamping122、Theapproveddrawing、要求。HHHH铭牌确认得施工图纸2、“U‘stampU钢印标记。3、Thecopyofthenameplateshallbeputinthecertificateoftheproducts铭牌得复印件应存入产品质量证明书中。Standardsforthe、ChecktheitemsThirdNoDescriptionofinspectionInspectionWCESignAISignSignClientSignRemarks核实内容序号检验内容检验标准与依据PartFinalinspection&1、checkthepletenessoftheequipmentbeforepackaging设备包装前整体检查、pleteness1As-builtdrawings132、checkfinaldocumentationHHHH竣工图终检检查最终文件1、Inordertoprotectinternalsformcorrosionfortransport,vesselshallbesuppliedwithseaworthypacking+N2filling(0、2bar)、为了防止设备运输时内件受腐蚀，运输时应提供海运包装与氮封装置,氮封Packaging&压力为、。、02bar(g)Transportation1As-builtdrawings13HHHH2、TheequipmentshallbestenciledwithDANGEROFSUFFOCATIONOFNITROGEN包装与运输竣工图ATMOSPHERE、VESSELUNDERPRESSURE、”设备上应清晰注明：内部存在窒息得危险得氮气,泄压事请注意。3、Nitrogensealingwithvalves,pressuregauges,protectionandcarbonsteelpainted氮封装置：阀门、压力表、保护装置、碳钢油漆。1、ItshallfillingthedatareportsaccordingtotheASMECodeDatareport1、Theapproveddrawing确认得施工14afterfinishingthefabricationofthevessel、HRHR数据报告图纸设备制造完成后，应按照ASEM得要求填写数据报告、Standardsforthe、ChecktheitemsThirdNoDescriptionofinspectionInspectionWCESignAISignSignClientSignRemarks核实内容序号检验内容检验标准与依据Part1、Tomakeoutthecertificateandthedatareportafterreviewproductsdocuments,report,record,NDEreportsandsubmittotherelateddepartmentstoconfirm2、Thecertificatesshallincludingasfollows:产品质量证明书包括以下内容：a)thequalitycertificateofproductsandcertificateoforiginalmaterials产品质量证明书及原材料质保书b)thecertificateoftheproduct产品合格证c)datareports数据报告d)ITP,WeldingBook&allproceduresincludingweldsummarysheet&NDEMap,qualificationofwelders,headwithalltestingreports,etc、As-built、15documents/productcertificate1ASMEcodeDocumentsshallbeaccordingtoHRRR竣工/产品质量证明书Proj、Spec、RequirementdulyendorsedbyTPIAe)checklistofmaterialmark材料标记核对单f)visualanddimensionreport容器外观及几何尺寸检验报告g)NDEreport无损检测报告h)thepressuretestreport压力试验检验报告i)thecopyofthenameplate铭牌复印件j)thesurfacetreatmentandpaintingreport表面处理及油漆检查报告k)tracelistofthewelderstamp焊工钢印追踪表l)As-builtdrawings竣工图m)materialcertificates材料质保书n)Releasenoteshallindicateapprovedrawing&ITPwithRev、No、