WinMCS Manual

1 WinMCSWinMCSWinMCSWinMCS MANUALMANUALMANUALMANUAL WinMCS (WinMCS (WinMCS (WinMCS (ver.750.0ver.750.0ver.750.0ver.750.08888....xxxxxxxx)))) 2 1.1.1.1. WinMCS UserWinMCS UserWinMCS UserWinMCS User’’’’s Manuals Manuals Manuals Manual The purpose of this user manual is to guide the users to understand the functionalities of WinMCS application program, Windows O/S based Real-Time Motion Control System developed by Koh Young Technology, and it describes all the menu items of WinMCS application program to control machine in the best condition. 1.1. Main View M ain Toolbar U ser Level Check W indow Com m and Edit W indow Com m and Input check W indow G U I Com m unication W indow � Main View � It mainly displays GUI communication, motion input/output command, and machine control status. � Main Tool bar � It is consisted of five menu items such as File, I/O, Manual-Motion, Setting, and Comhistory. More details will be covered in next chapter. 3 � User Level Check � It shows current Login User Level. (The availability of functions may differ by user level) � Operator Mode: � Supervisor Mode: � Kohyoung Mode: � Command Edit Window � It is to input a control command in WinMCS. (Click keyboard Enter key or Send button to run the input command) � GUI Communication Window � It is to view the communication status between GUI and WinMCS. � Command input check Window � It is to check the feedback status after command input in WinMCS. 4 1.2. I/O � I/O � Input – It displays the entire input signals on machine. (Red color is activated when a signal comes.) � Output – It shows the all output signals on machine. (It is able to be controlled manually.) I/O 5 � Electric harness number � It is matched with sensor label of harness wire to find a desired sensor easily with the matched electric harness number. � Signal check object � It is the name of sensor for input signal. � Signal state check � It is to visually recognize that the signal is coming. (If the shape of circle LED indicates bright red color, it means the signal is ON.) 6 � Electric harness number � It is matched with sensor label of harness wire to find a desired sensor easily with the matched electric harness number. � Signal check object � It is the name of sensor for output signal � Signal state check � It is to visually recognize that the signal is coming. (If the shape of circle LED indicates bright red color, it means the signal is ON.) O utput Electric harness N um ber Signal check object Signal state Check 7 1.3. Manual-Motion -> AXIS CHECK AXIS CH ECK M anual M otion-> A xis M ove-> JogStick A xis M ove jogStick A xis Position M oving range Setting Z- A xis Enable Z- A xis Control X- A xis Control Y- A xis Control 8 � AXIS CHECK � It is able to control manually the motion, servo motor ON/OFF, and the current state of limit sensors on all X, Y, and Z axis. � Axis Move Jog Stick � By using Jog stick, the probe can move manually to the certain position on axes as set in the moving range setting value. To activate Z axis control bar, the check button of Z should be enabled. � Axis Position � It displays the current absolute position value in um unit on all X, Y, and Z axis. � Z-Axis Enable � If this button is checked, manual Z axis movement is possible. (Only applicable for machine with Z axis motor attached) � Moving Range Setting � Input the relative distance for moving to the desired position. � X-Axis & Y-Axis & Z-Axis It shows current X, Y, and Z axis -/+ Limit sensor and servo ON/OFF state. (Bright red color indicates the signal is ON.) A xis check 9 � X/Y/Z–AXIS SERVO ON button is pressed, the button is turned into X/Y/Z–AXIS SERVO OFF button and if the OFF button is pressed again, it is turned into ON reversely. (The red color LED indicator in Axis Check also shows whether it is currently ON or OFF) � Manual ManualManual Manual- -- -Motion MotionMotion Motion – –– – Single Lane Conveyor Test Dialog Single Lane Conveyor Test Dialog Single Lane Conveyor Test Dialog Single Lane Conveyor Test Dialog � It is used to test the motion that is related to conveyor manually such as conveyor belt moving direction, belt speed, rail width adjustment, cylinders and SMEMA output. � CONVEYOR BELT MOVING � It shows Previous & Next SMEMA input/output signal, and if “Conveyor Belt” button is pressed, conveyor belt starts rotating by referring the setting of PCB flow direction and belt speed. � RAIL WIDTH ADJUSTMENT � If “Conv Home” button is pressed, homing sequence of conveyor rail width will start, and Rail2 Move button will be activated after the homing. Input the desired rail width in the empty column and press Servo O n/O ff 10 “Rail2 Move” button so that it start adjusting the rail width as set in the column. � CONVEYOR CYLINDER � Manually control the conveyor cylinders such as Height Guide, Work Plate and Work Stopper to check if it works properly. � SMEMA OUTPUT � Control Previous and Next SMEMA On/Off signal. (By using a Multimeter, the outgoing signal can be measured.) � Conveyor Belt Speed � Used to adjust conveyor belt speed. (The option is available from STMC Firmware Ver. 516) CO N VEYO R CYLIN D ER SM EM A O U TPU T 11 � Aspire DL Conveyor Test Dialog Aspire DL Conveyor Test Dialog Aspire DL Conveyor Test Dialog Aspire DL Conveyor Test Dialog � Aspire DL Conveyor Manual Motion � Aspire DL Conveyor functions and conditions are checked by this test window. � Basic functions are the same with single lane type of machine. � KY KYKY KY- -- -3033 Conveyor Dialog 3033 Conveyor Dialog 3033 Conveyor Dialog 3033 Conveyor Dialog 12 � KY-3033 Conveyor Manual Motion � KY-3033 Conveyor functions and conditions are checked by this test window. � Basic functions are the same with single lane type of machine. � System Setting ->GENERAL � It shows all the settings with regard to motion control of machine, the setting should be matched correctly with the type of machine. More details will be covered below. 13 � TYPE � It is the settings related to Machine Type, Motion Board Type, and I/O Board Type. � Machine Type � Select the machine type in use. � Motion Board Type � Select the type of motion board in use on machine. � I/O Board Type � Select the type of I/O board in use on machine. � 0. Acromag – Obsolete � 1. Emotion – Select if there is a PCI slot in Vision PC � 2. MCBEmotion – Select if I/O Module Pack is installed on machine � 3. EmotionEctension – Select if both Emotion and MCBEmotion board are used. � Encoder Type � It is for the setting of motion control used in X and Y gantry � 0. Rotary – Select if a type of motor with circular encoder attached to control the position � 1. Linear_Scale – Select if linear scale tapes attached in X,Y gentry for more accuracy Setting -> System Settning -> G EN ERA L -> TYPE 14 � Z-AXIS � If Z axis motor exists, check the button to activate it. � Review Cam � It is made by the request from Semiconductor Division. If Review camera exists, change the property to “Use”. Default setting is “Unuse” and normally this option is not used. If it is set as “Use”, Loading/Unloading is possible on Setback mode 3. � CONVEYOR � The settings for Conveyor. Setting -> System Settning -> G EN ERA L -> Z-A XIS Setting -> System Settning -> G EN ERAL -> CO N VEYO R 15 � Fixed Part � Set this option as Front Fixed or Rear Fixed at where the rail is fixed. � PCB Flow Direction � Set PCB flow direction on machine. � 0. Left -> Right: PCB flows from left side to right side. � 1. Right -> Left: PCB flows from right side to left side. Setting -> System Settning -> G EN ERA L -> CO N VEYO R Front Rail Rear Rail Front& Rear Rail 16 � Lane Type � Select the right one depending on how many lanes are in machine to perform PCB inspection. If there are two lanes, it is Dual lane. And if there is only one lane, it is Single lane. Left Right Flow direction Single Lane D ual Lane Single & D ual Lane 17 � Stage Type � There are two types of stage for Conveyor as 1 Stage or 3 Stage. Usually 3030VA or 3030VAL machine is 3Stage type and 8030s is 1Stage type. (It may differ due to the customer’s request.) � Inside Buffer � Currently not used but the option exists for the upcoming. (Default Setting is “Unuse”) � BOARD VERSION -> STMC Board � Set the currently used STMC board. � 0. Below Ver 4.5-> Applicable for below STMC Board 4.1 � 1. Above Ver 5.1 -> From STMC Board 5.1 � 2. Above Ver 5.1 HS -> From STMC Board 5.1 with High Speed spec. Entry Conveyor W ork Conveyor Exit Conveyor 1 Stage 3 Stage Stage Type 18 � Conveyor belt speed adjustment option � STMC conveyor belt speed adjustment (available from STMC Firmware Ver.516) � Above STMC firmware version 516, Belt speed option is activated when the check box is enabled. � Belt speed is adjustable with the range from 0.5m/s to 0.9m/s � GUI VER � Select the GUI S/W installed in Vision PC � 0. Old SPI – Old GUI (Standard) version � 1. New SPI – New GUI version � 2. Default – Not applicable. only used in R&D � Machine Head Option � Select the head type installed in machine. � 0. Normal – Either z axis or step zoom is installed on machine � 1. Step + Z Axis – step zoom and z axis both installed on machine STM C Board Setting G U I Version Setting 19 � AXIS&SETTING � Set up the values such as PCB origin, conveyor width, axis stroke, fiducial inspection method, Machine origin offset, and Z-axis default position. Setting -> System Setting -> AXIS& SETTIN G 20 � PCB ORIGIN � The reference point of inspection. As above picture, if PCB flow direction is from Left to Right side, the bottom left side is the origin of PCB, and If PCB flow direction is from Right to Left, the bottom right side is the origin of PCB. PCB O rigin H eight G uide Stopper PCB PCB O rigin H eight G uide Stopper PCB PCB O rigin Case of Right -> Left Case of Left -> Right 21 � AXIS STROKE � Set up the MIN/MAX motion range in X, Y, and Z axis (Values differ from the machine type) � FID_INSPECTION_METHOD � It is the order of fiducial mark inspection on array board. � Fid->Pad->Fid->Pad->…… : Inspect the fiducial marks and start pad inspection on each array. Setting -> System Setting -> A XIS& SETTIN G -> A XIS STRO KE A rray 1A rray 2 A rray 3 A rray 4 Setting -> System Setting -> A XIS& SETTIN G -> FID _IN SPECTIO N _M ETH O D 22 � Fid All -> Pad All Inspection: After inspecting all fiducial marks in the board, pads are inspected. � Machine Origin Offset � As the below picture, If probe moves to X axis (-) Limit and Y axis (+) Limit, The center of Z axis couldn’t be in a straight line at the limit position due to machine structure. This X and Y offset induced are compensated by WinMCS software. (X axis minus offset and Y axis plus offset can be occurred and should be moved to the distance of the offsets to be the same position of the very left side) (-) (+ ) (+ ) (-) X-A xis Y-A xis Z-A xis Center X M achine O ffset Y M achine O ffset Machine Offset � Z-Axis Default Pos Setting -> System Setting -> AXIS& SETTIN G -> M achine O rigin O ffset & Z-A xis D efault Pos 23 � Set the default position of Z axis. � CONVEYOR WIDTH � When the rail width is adjusted, the limit of MIN/MAX rail width can be set here in this item. � VELOCITY&PID � This is to set the values with regard to motion control of axes such as velocity, PID gain value, and etc. The values in this tab shouldn’t be changed until it is allowed by an authorized person. � Margin & Window & Time out Setting -> System Setting -> A XIS& SETTIN G -> CO N VEYO R W ID TH Setting -> System Setting -> VELO CITY& PID 24 � The below picture shows a real motion movement graph by input command in PID. To check out that a motion is taken properly, the scanning starts from the moment of motion done to the time out period within the margin and the window size area. If the motion is not in the limit of MAX/MIN pulse, time our error will be occurred. � ETC � The functions in this tab has been implemented for various exceptional cases, the details will be covered below. G ain M argin& W indow & Tim e out M argin W indow Com m end done M otion done Tim e out Real M otion M otion Com m and 25 26 � NG Buffer Signal � It is the setting for NG signal. It needs proper setting depending on the type of NG buffer after SPI machine SPI. � NG Sig. Type � Depending on the type of NG buffer, the sequence of NG signal is different. On Close Sig mode, it stays “Off” signal when NG signal is not sent. When NG signal comes, the circuit is closed and becomes “On” signal. (High) On Open Sig mode, it is the reverse of Close Sig mode sequences. � Pass Action Type � After inspection, When “Pass” button is pressed in Defect Viewer, it judges the result as “Good” or “NG” by this action type. � NG -> NG: After inspection, if NG is occurred, NG signal is sent during the PCB out when “Pass” button is pressed. � NG -> GOOD: After inspection, if NG is occurred, NG Signal is not sent during the PCB out when “Pass” button is pressed. � Sig off Type � It is to set when NG signal should be terminated. � 0. When PCB Out: Used for the type of Buffer that Kohyoung machine receive NG signal and then send Request Signal, When PCB is sent out from Kohyoung machine, NG signal is terminated. � 1. When PCB nSmemain off: Used for the type of Buffer that Request signal is sent and then receive NG signal. When Request signal (Next in Signal) is off, NG Signal is off as well. � 2. When Next PCB Out: NG signal is kept until the next PCB is coming to the entry of machine. 27 Setting -> System Setting ->ETC -> SMEMA Otion � SMEMA Option � SMEAMA Signal In/Out setting � nSMEMAOut � 0. PCB Ready -> ON: After inspection is finished, ready signal is sent to next machine and receive Request signal from next machine. Then, Stopper would go up, and conveyor belt would start running to send the PCB out of machine. The time between Stopper Up and Belt running is defined by “Stopper and Belt Delay” item in Inspection Ready time delay option. � 1. PCB Send -> ON: After inspection is finished, receive only Request signal from next machine. Then, Stopper would go up, and conveyor belt would start running to send the PCB out of machine. The time between Stopper Up and Belt running is defined by “Stopper and Belt Delay” item in Inspection Ready time delay option. 28 � Pre Signal off & Next Signal Off � After SMEMA signal is terminated, the belt rotates until the setting time. 29 � Printer Cleaning & NG. Signal Option NOT applicable yet. � Inspection Ready Time Delay � It is about the delay time setting which is necessary for proper motion drive. � PCB Work loading Delay � When a PCB come in Work conveyor, Work out sensor would detect the PCB. If the running conveyor stops at this moment, the PCB would hit the stopper and move slightly backward by force reaction. To avoid this problem, since a PCB is detected by Work out sensor, having some delay time would make the PCB move forward on conveyor for a while after it is hit by the stopper. � Rail_Up Delay � After PCB rail up, Probe at Work out position moving to the start position of inspection need some times. Therefore, taking some delay time after rail up would help the machine ready for fiducial inspection. � Stopper and Belt Delay Setting -> System Setting -> ETC -> Printer Cleaning Setting -> System Setting -> ETC -> Inspection Ready Tim e D elay 30 � If a PCB is sent out to the next machine right after the stopper is up, the solder pastes of the PCB might get damaged by the stopper. To avoid this damage, it is recommended to take some delay time and run the conveyor belt after Stopper is up. � PCB Unloading Delay � When SMEMA signal is terminated, if the belt stops running right after the termination, the target PCB might not move to the next machine in cases that the target PCB is heavy or the level with next Mounter machine is not good. In these cases, having delay time on machine might help the PCB move out on the conveyor smoothly. � PreBarCode option � It is the Pre barcode option for one stage conveyor (Single Lane) � 0. Single -> Single : Default Option � 1. Single -> Dual : Option for Virtual DualLane (DualLane GUI, OneStage Conveyor) Setting - > System Setting -> ETC -> Defect Option � Defect Option � 0. Default -> Normal defect sequence (Default option) � 1. Change -> on auto operator option, a PCB will stay on machine until the inspection result is shown if a defect is found in the PCB. 31 � Backup Pin & Plate Option (Warpage option) � 0. Don’t Use -> Backup Pin Unit is not used. � 1. USE -> Backup Pin Unit is used. � Backup Pin Sol Time : Backup Pin Up/Down Time Delay � Input Backup Pin Sol Up/Down delay time (Default : 0ms) � If a thin PCB is put on the conveyor, there might be a vibration at the PCB when the backup pin comes up. � Select Z Move Option (Warpage option) � This is the option for adjusting Z axis focus during a PCB inspection � 0. Don’t Use -> No adjustment of the focus height of Z axis during inspection(Default) � 1. USE -> Adjust the focus height of Z axis as referred to the Job File during inspection. 32 (0,0) Y-A xis M ax STRO KE(EX : aSPIre 520m m ) X-A xis M ax STRO KE (Ex: aSPIre 525m m ) � Work Out Position � In Main GUI Jog window, if “Work Out” button is pressed, the probe module will move to the absolute positi