BS EN 840-2 2004

BRITISHSTANDARDBSEN840-2:2004Mobilewastecontainers—Part2:Containerswith4wheelswithacapacityupto1300lwithflatlid(s),fortrunnionand/orcombliftingdevices—DimensionsanddesignTheEuropeanStandardEN840-2:2004hasthestatusofaBritishStandardICS13.030.40


CopyrightBritishStandardsInstitutionProvidedbyIHSunderlicensewithBSI-UncontrolledCopyLicensee=VocationalTrainingCouncil/5924389100NotforResale,10/05/200719:02:59MDTNoreproductionornetworkingpermittedwithoutlicensefromIHS--`,``,`,,,,,,`,`,,``,`,,,,,``,-`-`,,`,,`,`,,`---BSEN840-2:2004ThisBritishStandardwaspublishedundertheauthorityoftheStandardsPolicyandStrategyCommitteeon18March2004©BSI18March2004ISBN0580435687NationalforewordThisBritishStandardistheofficialEnglishlanguageversionofEN840-2:2004.ItsupersedesBSEN840-2:1997whichiswithdrawn.TheUKparticipationinitspreparationwasentrustedbyTechnicalCommitteeB/508,Wastemanagement,toSubcommitteeB/508/1,Wastecontainersandassociatedliftingdevices,whichhastheresponsibilityto:Alistoforganizationsrepresentedonthissubcommitteecanbeobtainedonrequesttoitssecretary.Cross-referencesTheBritishStandardswhichimplementinternationalorEuropeanpublicationsreferredtointhisdocumentmaybefoundintheBSICatalogueunderthesectionentitled“InternationalStandardsCorrespondenceIndex”,orbyusingthe“Search”facilityoftheBSIElectronicCatalogueorofBritishStandardsOnline.Thispublicationdoesnotpurporttoincludeallthenecessaryprovisionsofacontract.Usersareresponsibleforitscorrectapplication.CompliancewithaBritishStandarddoesnotofitselfconferimmunityfromlegalobligations.—aidenquirerstounderstandthetext;—presenttotheresponsibleinternational/Europeancommitteeanyenquiriesontheinterpretation,orproposalsforchange,andkeeptheUKinterestsinformed;—monitorrelatedinternationalandEuropeandevelopmentsandpromulgatethemintheUK.SummaryofpagesThisdocumentcomprisesafrontcover,aninsidefrontcover,theENtitlepage,pages2to17andabackcover.TheBSIcopyrightnoticedisplayedinthisdocumentindicateswhenthedocumentwaslastissued.AmendmentsissuedsincepublicationAmd.No.DateCommentsCopyrightBritishStandardsInstitutionProvidedbyIHSunderlicensewithBSI-UncontrolledCopyLicensee=VocationalTrainingCouncil/5924389100NotforResale,10/05/200719:02:59MDTNoreproductionornetworkingpermittedwithoutlicensefromIHS--`,``,`,,,,,,`,`,,``,`,,,,,``,-`-`,,`,,`,`,,`---EUROPEANSTANDARDNORMEEUROPÉENNEEUROPÄISCHENORMEN840-2March2004ICS13.030.40SupersedesEN840-2:1997EnglishversionMobilewastecontainers-Part2:Containerswith4wheelswithacapacityupto1300lwithflatlid(s),fortrunnionand/orcombliftingdevices-DimensionsanddesignConteneursroulantsàdéchets-Partie2:Conteneursà4rouesdecapacitéjusqu'à1300làcouvercle(s)plat(s),pourlève-conteneurspartourillonet/ouàpeigne-DimensionsetconceptionFahrbareAbfallsammelbehälter-Teil2:Behältermit4RädernundeinemNennvolumenbis1300lmitFlachdeckel(n),fürZapfenaufnahmeund/oderfürKammschüttungen-MaßeundFormgebungThisEuropeanStandardwasapprovedbyCENon10December2003.CENmembersareboundtocomplywiththeCEN/CENELECInternalRegulationswhichstipulatetheconditionsforgivingthisEuropeanStandardthestatusofanationalstandardwithoutanyalteration.Up-to-datelistsandbibliographicalreferencesconcerningsuchnationalstandardsmaybeobtainedonapplicationtotheCentralSecretariatortoanyCENmember.ThisEuropeanStandardexistsinthreeofficialversions(English,French,German).AversioninanyotherlanguagemadebytranslationundertheresponsibilityofaCENmemberintoitsownlanguageandnotifiedtotheCentralSecretariathasthesamestatusastheofficialversions.CENmembersarethenationalstandardsbodiesofAustria,Belgium,Cyprus,CzechRepublic,Denmark,Estonia,Finland,France,Germany,Greece,Hungary,Iceland,Ireland,Italy,Latvia,Lithuania,Luxembourg,Malta,Netherlands,Norway,Poland,Portugal,Slovakia,Slovenia,Spain,Sweden,SwitzerlandandUnitedKingdom.EUROPEANCOMMITTEEFORSTANDARDIZATIONCOMITÉEUROPÉENDENORMALISATIONEUROPÄISCHESKOMITEEFÜRNORMUNGManagementCentre:ruedeStassart,36B-1050Brussels©2004CENAllrightsofexploitationinanyformandbyanymeansreservedworldwideforCENnationalMembers.Ref.No.EN840-2:2004:ECopyrightBritishStandardsInstitutionProvidedbyIHSunderlicensewithBSI-UncontrolledCopyLicensee=VocationalTrainingCouncil/5924389100NotforResale,10/05/200719:02:59MDTNoreproductionornetworkingpermittedwithoutlicensefromIHS--`,``,`,,,,,,`,`,,``,`,,,,,``,-`-`,,`,,`,`,,`---EN840-2:2004(E)2ContentspageForeword.............................................................................................................................................................31Scope.....................................................................................................................................................42Normativereferences...........................................................................................................................43Termsanddefinitions...........................................................................................................................44Volumes.................................................................................................................................................55Dimensionsanddesign........................................................................................................................56NominalLoad........................................................................................................................................67Safetyandhealthrequirements..........................................................................................................68Testing...................................................................................................................................................69Marking..................................................................................................................................................610Designation............................................................................................................................................6AnnexA(informative)Recommendationsformanufacturersofliftingdevices.......................................15AnnexB(informative)A-Deviations...............................................................................................................17CopyrightBritishStandardsInstitutionProvidedbyIHSunderlicensewithBSI-UncontrolledCopyLicensee=VocationalTrainingCouncil/5924389100NotforResale,10/05/200719:02:59MDTNoreproductionornetworkingpermittedwithoutlicensefromIHS--`,``,`,,,,,,`,`,,``,`,,,,,``,-`-`,,`,,`,`,,`---EN840-2:2004(E)3ForewordThisdocument(EN840-2:2004)hasbeenpreparedbyTechnicalCommitteeCEN/TC183“Wastemanagement”,thesecretariatofwhichisheldbyDIN.ThisEuropeanStandardshallbegiventhestatusofanationalstandard,eitherbypublicationofanidenticaltextorbyendorsement,atthelatestbySeptember2004,andconflictingnationalstandardsshallbewithdrawnatthelatestbySeptember2004.ThisdocumentsupersedesEN840-2:1997.ThisdraftEuropeanStandardisonepartoftheseriesofstandardsofEN840about"Mobilewastecontainers"comprisingthefollowingParts:Part1:Containerswith2wheelswithacapacityupto400lforcombliftingdevices-Dimensionsanddesign.Part2:Containerswith4wheelswithacapacityupto1300lwithflatlid(s),fortrunnionand/orcombliftingdevices-Dimensionsanddesign.Part3:Containerswith4wheelswithacapacityupto1300lwithdomelid(s),fortrunnionand/orcombliftingdevices-Dimensionsanddesign.Part4:Containerswith4wheelswithacapacityupto1700lwithflatlid(s),forwidetrunnionorBGand/orwidecombliftingdevices-Dimensionsanddesign.Part5:Performancerequirementsandtestmethods.Part6:Safetyandhealthrequirements.AnnexesAandBareinformative.AccordingtotheCEN/CENELECInternalRegulations,thenationalstandardsorganizationsofthefollowingcountriesareboundtoimplementthisEuropeanStandard:Austria,Belgium,Cyprus,CzechRepublic,Denmark,Estonia,Finland,France,Germany,Greece,Hungary,Iceland,Ireland,Italy,Latvia,Lithuania,Luxembourg,Malta,Netherlands,Norway,Poland,Portugal,Slovakia,Slovenia,Spain,Sweden,SwitzerlandandUnitedKingdom.CopyrightBritishStandardsInstitutionProvidedbyIHSunderlicensewithBSI-UncontrolledCopyLicensee=VocationalTrainingCouncil/5924389100NotforResale,10/05/200719:02:59MDTNoreproductionornetworkingpermittedwithoutlicensefromIHS--`,``,`,,,,,,`,`,,``,`,,,,,``,-`-`,,`,,`,`,,`---EN840-2:2004(E)41ScopeThisEuropeanStandardspecifiesdimensionsanddesignrequirementsofmobilewastecontainerswith4wheels,withflatlid(s)andcapacityupto1300ltobeusedbytrunnionand/orcombliftingdevice.2NormativereferencesThisEuropeanStandardincorporates,bydatedorundatedreference,provisionsfromotherpublications.Thesenormativereferencesarecitedattheappropriateplacesinthetextandthepublicationsarelistedhereafter.Fordatedreferences,subsequentamendmentstoorrevisionsofanyofthesepublicationsapplytothisEuropeanStandardonlywhenincorporatedinitbyamendmentorrevision.Forundatedreferencesthelatesteditionofthepublicationreferredtoapplies(includingamendments).EN840-1:2001,Mobilewastecontainers–Part1:Containerswith2wheelswithacapacityupto400lforcombliftingdevices-Dimensionsanddesign.EN840-5,Mobilewastecontainers–Part5:Performancerequirementsandtestmethods.EN840-6:2004,Mobilewastecontainers–Part6:Safetyandhealthrequirements.EN1501-1,Refusecollectionvehiclesandtheirassociatedliftingdevices–Generalrequirementsandsafetyrequirements–Part1:Rear-endloadedrefusecollectionvehicles.ENISO11469,Plastics-Genericidentificationandmarkingofplasticsproducts(ISO11469:2000).3TermsanddefinitionsTermsforcomponentsofmobilewastecontainersandliftingdevicesinthreelanguagesaregiveninannexAofEN840-1:2004.ForthepurposesofthisEuropeanStandard,thefollowingtermsanddefinitionsapply.3.1mobilewastecontainerappropriatelydesignedcontainerfittedwithwheelsintendedtotemporarilystorewaste3.2liftingdevicestructurewhichpicks-up,tiltsandemptiescontainers3.3combliftingdeviceliftingdeviceinwhichthepicking-upsystemconsistsofarowofteethandalockingsystemtoretainthecontainerduringemptying3.4trunnionliftingdeviceliftingdeviceinwhichthepicking-upsystemconsistsofapairofarmswithautomaticlockingmechanismtofitthetrunniontoretainthecontainerduringemptying3.5volumetotalspaceinsidethecontainerwhenthelidisclosed(seeTable1)CopyrightBritishStandardsInstitutionProvidedbyIHSunderlicensewithBSI-UncontrolledCopyLicensee=VocationalTrainingCouncil/5924389100NotforResale,10/05/200719:02:59MDTNoreproductionornetworkingpermittedwithoutlicensefromIHS--`,``,`,,,,,,`,`,,``,`,,,,,``,-`-`,,`,,`,`,,`---EN840-2:2004(E)53.6nominalvolumevolumestatedbythemanufacturer(seeTable1withouttolerances)3.7capacityforthepurposeofthisstandardnominalvolumeandcapacityaredeemedtobethesameNOTETheEnglishterm"capacity"andtheFrenchterm"capacité"aretranslatedintheGermanversionbytheterm"Nennvolumen".3.8nominalloadloadmass,whichiscalculatedasgiveninclause63.9totalpermissiblemassmassofthecontainerplusthenominalload3.10functionalandsafetydimensionsessentialdimensionswhichensurethefunctionalityandinterchangeabilityofthecontainerwiththecompatibleliftingdeviceandwhicharenecessaryfortheoperator'ssafetyandhealth.4VolumesThispartofEN840identifiesthetwoclassesofcontainers:¾ClassI-smallsize(nominalvolumeupto1000l);¾ClassII-largesize(nominalvolumebetween1000land1300l).Withinthetwoabove-mentionedclassesofcontainersthefollowingvolumesareidentified:500l,660l,770l,1000l,1100land1200l.Nominalvolumesdifferentfromthosereferencedcanbeusedbyagreementbetweenuserandmanufacturer.Thetoleranceofthevolumesshallbe±5%maximummeasuredaccordingtoEN840-5.5Dimensionsanddesign5.1ThedesignofthecontainersneednotcorrespondtothedrawingsgiveninFigure1.ThefunctionaldimensionsgiveninTable1shallberespected.RecommendationsformanufacturersofliftingdevicesaregiveninannexA(seealsoEN1501-1).5.2Thecontainershallbeconstructedsothatwhenitisunloadedorloadedwithanominalload(seeclause6),itfitsonanapprovedcompatibleliftingdevice.Itshallbeautomaticallylockedsafelyintotheliftingdeviceduringtheliftingoperation.Ifthecontainerisequippedwithacombreceiver,itshallcorrespondtoatleastoneoftheoptionsgiveninFigure2(FormA,BorC).5.3Thelid(s)shallfitthebody.It/theyshallbemadewithatleast2fixingpointsandhaveatleastonemeansofopening.5.4Handlesfittedinfrontofthetrunnionshallhaveameasurementoverthehandlesof10mmlessthantheactualmeasurementinTable1,dimensionN°33.Alsothehandlesandtheirlocationshallbedesignedsothattheydonotdamagetheoperator.5.5IfthecontainerhasribsinthefrontalreceivertheyshallmeettherequirementsofFigures2and5.CopyrightBritishStandardsInstitutionProvidedbyIHSunderlicensewithBSI-UncontrolledCopyLicensee=VocationalTrainingCouncil/5924389100NotforResale,10/05/200719:02:59MDTNoreproductionornetworkingpermittedwithoutlicensefromIHS--`,``,`,,,,,,`,`,,``,`,,,,,``,-`-`,,`,,`,`,,`---EN840-2:2004(E)65.6Thecontainershallhave4swivelcastors.Eachswivelcastorshallbecapableofwithstanding1/3ofthetotalpermissiblemass.EachcastorshallmeettherequirementsofEN840-5.ThecontainershallhavefacilitiesformountingthecastorplatineaccordingtoatleastoneofthemeasurementsasshowninFigure6.5.7Allthesurfacesofthecontainerincludingdesignfeaturesshallbesmoothandfreeofanyforeignbodiesorflaws.5.8Thecontainershouldhaveadrainplug.5.9Whendirectionlocksarefittedtheyshallbefixedonatleast2castors.5.10Thecontainershouldbefittedwith2brakedwheelstorequirementsofEN840-5.Incaseofcentralizedbrakingandlockingsystemthebrakepedalandthelockshallbefixedonalateralsideofthecontainer.ThecentralizedlockingshallbeabletobeunlockedwithastandardtriangularkeyasshowninFigure7.TheeffectivenessofthecentralizedbrakingsystemshallconformtoEN840-5.6NominalLoadThecontainershallbeconstructedstronglyenoughtocarryaloadof0,4kg/dm3xnominalvolume.Containerswithanominalvolumeofmorethan1100lshallbeconstructedstronglyenoughtocarryaloadof440kg.7SafetyandhealthrequirementsThecontainershallmeetthesafetyandhealthrequirementsaccordingtoEN840-6.8TestingThecontainershallfulfiltheperformancerequirementsandthetestsofEN840-5.9Marking9.1EachcontainercomplyingwiththerequirementsofthispartofEN840shallbedurablyandreadablymarkedonthebodyinavisiblepartwith:¾numberofthisEuropeanStandard(EN840-2);¾nominalvolume;¾manufacturer’snameortrademark;¾totalpermissiblemass,inkilograms;¾yearandmonthofmanufacturing.9.2Additionalmarkingforquality,recycling,etc.isallowed.Beginning5yearsafterthepublicationofthisstandard,plasticpartsofcontainers,lidsandwheelsshallbemarkedinaccordancewithENISO11469.Theuseofrecycledmaterialsisallowed,presumingthatallrequirementsofthisstandardarecompliedwith.10DesignationThecontainercomplyingwiththerequirementsofthisEuropeanStandardshallbedesignatedasfollows:CopyrightBritishStandardsInstitutionProvidedbyIHSunderlicensewithBSI-UncontrolledCopyLicensee=VocationalTrainingCouncil/5924389100NotforResale,10/05/200719:02:59MDTNoreproductionornetworkingpermittedwithoutlicensefromIHS--`,``,`,,,,,,`,`,,``,`,,,,,``,-`-`,,`,,`,`,,`---EN840-2:2004(E)7ContainerEN840-2660BO264DescriptionStandardnumberNominalvolume,inlitresFrontalreceiverform:A=frontalreceiver–formAB=frontalreceiver–formBC=frontalreceiver–formC0=withoutfrontalreceiverLateralreceiver:A=trunnions0=withoutlateralreceiverNominalload,inkilogramsCopyrightBritishStandardsInstitutionProvidedbyIHSunderlicensewithBSI-UncontrolledCopyLicensee=VocationalTrainingCouncil/5924389100NotforResale,10/05/200719:02:59MDTNoreproductionornetworkingpermittedwithoutlicensefromIHS--`,``,`,,,,,,`,`,,``,`,,,,,``,-`-`,,`,,`,`,,`---EN840-2:2004(E)8Table1—DimensionsDimensionsinmmClassI-Smallsizes<1000lClassII-Largesizes>1000lDimensionN°500l660l770l1000l1100l1200lRemarksa11370–101370–101370–101370–101370–101370–10Incaseoftrunnions2680max.780max.800max.1115max.1115max.1115max.Totalwidthlid(s)closed3740max.850max.870max.1190max.1190max.1190max.Whenlidopen41170max.1250max.1370max.1470max.1470max.1470max.a5860min.;1290max.860min.;1290max.860min.;1290max.860min.;1290max.860min.;1290max.860min.;1290max.Tippingedge6480–50585–50585–50870–50885–50885–50a7135min.;280max.135min.;280max.135min.;280max.135min.;280max.135min.;280max.135min.;280max.Incaseoftrunnionsandmin850fromgrounda8700to850700to850700to850700to850700to850700to850Handlepositionifpresent9600to850600to850600to850600to850600to850600to850Lockpositionifpresenta10460045-4606545+-4606545+-5001540+-5001540+-5001540+-Incaseoftrunnionsa11˘200*)˘200*)˘200*)˘200˘200˘200*)˘min160optionalaccordingto5.3ofEN840-6:2004a1219min.19min.19min.19min.19min.19min.Incaseoffrontalreceivera13135+3-135+3-135+3-135+3-135+3-135+3-Incaseoffrontalreceivera142221+-2221+-2221+-2221+-2221+-2221+-Incaseoffrontalreceiver15------Thisdimensionisusednomorea1626–126–126–126–126–126–1Incaseoffrontalreceivera1758max.58max.58max.58max.58max.58max.Incaseoffrontalreceivera1820min.20min.20min.20min.20min.20min.Incaseoffrontalreceiver19130max.130max.130max.130max.130max.130max.Whenribsarefitted2015max.15max.15max.15max.15max.15max.a213381+-3381+-3381+-3381+-3381+-3381+-Incaseoffrontalreceivera224057+-4057+-4057+-4057+-4057+-4057+-Incaseoffrontalreceivera23˘40–2˘40–2˘40–2˘40–2˘40–2˘40–2Incaseoftrunnionsa24670300+670300+670300+670300+670300+670300+a25350–10350–10350–10350–10350–10350–10Clearanceforliftingdevice26380–30480–30480–307505040+-7505040+-7505080+-27130min.130min.130min.130min.130min.130min.GroundclearanceCopyrightBritishStandardsInstitutionProvidedbyIHSunderlicensewithBSI-UncontrolledCopyLicensee=VocationalTrainingCouncil/5924389100NotforResale,10/05/200719:02:59MDTNoreproductionornetworkingpermittedwithoutlicensefromIHS--`,``,`,,,,,,`,`,,``,`,,,,,``,-`-`,,`,,`,`,,`---EN840-2:2004(E)9Table1(continued)DimensionsinmmClassI-Smallsizes<1000lClassII-Largesizes>1000lDimensionN°500l660l770l1000l1100l1200lRemarksa281275max.1275max.1275max.1275max.1275max.1275max.Lida291185min.1185min.1185min.1185min.1185min.1185min.Insideoperatinglengthoffrontalreceivera301200150+1200150+1200150+1200150+1200150+1200150+Overallfrontalreceivera311265max.1265max.1265max.1265max.1265max.1265maxOveralllengthofthetoprimorhandles32508+508+508+508+508+508+Optionala3312602010+-12602010+-12602010+-12602010+-12602010+-12602010+-Incaseoftrunnionsaroundthecentreliftingtrunnionthereshallbearadiusof150mm.Thereshallnotbeanyprojectionbeyondthetrunnionboss(seeFigure3).348807050+-8802050+-8802050+-8802050+-8802050+-950–1203510908070+-1090–701090–701090–701090–701090–70a36150–3150–3150–3150–3150–3150–3Whenribsarefittedstiffenerscanbeplacedatintervalsfromeachsideofthecenteroftheliftingbar,equallyspacedat/ormultiplesof150mm.a377max.7max.7max.7max.7max.7max.Whenribsarefitteda38625,4+-625,4+-625,4+-625,4+-625,4+-625,4+-Incaseoffrontalreceivera39130max.130max.130max.130max.130max.130max.Incaseoffrontalreceivera40R4max.R4max.R4max.R4max.R4max.R4max.Incaseoffrontalreceiver4110min.10min.10min.10min.10min.10min.42˘16max.˘16max.˘16max.˘16max.˘16max.˘16max.43˘6,62+0,0˘6,62+0,0˘6,62+0,0˘6,62+0,0˘6,62+0,0˘6,62+0,0448,31+0,08,31+0,08,31+0,08,31+0,08,31+0,08,31+0,045»50»50»50»50»50»50a46360max.360max.360max.360max.360max.360max.Iftwoormorepartlidsarefittedtheyshallenablethecombandtrunnionliftingdevicetooperatecorrectlya=Compulsorydimensionsforfunctionalandsafetyreasons.Theotherdimensionsindicatedaresuggestedrecommendedvalues.CopyrightBritishStandardsInstitutionProvidedbyIHSunderlicensewithBSI-UncontrolledCopyLicensee=VocationalTrainingCouncil/5924389100NotforResale,10/05/200719:02:59MDTNoreproductionornetworkingpermittedwithoutlicensefromIHS--`,``,`,,,,,,`,`,,``,`,,,,,``,-`-`,,`,,`,`,,`---EN840-2:2004(E)10Keya)Handlestobefittedifthecontaineriswithoutfrontalreceiver.b)Requirementsforhandleifitisabovetrunnion(seefigure3).c)Requirementsforhandleifinfrontoftrunnion(see5.4).Figure1—SystemdimensionsCopyrightBritishStandardsInstitutionProvidedbyIHSunderlicensewithBSI-UncontrolledCopyLicensee=VocationalTrainingCouncil/5924389100NotforResale,10/05/200719:02:59MDTNoreproductionornetworkingpermittedwithoutlicensefromIHS--`,``,`,,,,,,`,`,,``,`,,,,,``,-`-`,,`,,`,`,,`---EN840-2:2004(E)11KeyAFormABFormBCFormCNOTEFrontalreceivershapeofformAoptionallycouldbefittedonformB.DimensionN°39istobekept.Figure2-OptionsforfrontalreceiversCopyrightBritishStandardsInstitutionProvidedbyIHSunderlicensewithBSI-UncontrolledCopyLicensee=Vocational