VSM-优秀VSM价值流程图模板

VSMcurrentstatus VALUESTREAMMAPING-STADIUINITIAL YearlyVolume=1,100,000pcsTakttime=5,7secProcessTime(PT)=151secLeadTime(LT)=15daysProductionLeadTime(PLT)=TBC Output/Inventory Output/Inventory Output/Inventory Output/Inventory Output/Inventory Output/Inventory Output/Inventory Output/Inventory Op:1STANTARE(stamping) Op:2ZINCARE(plating) Op:3NITUIRE1(riveting1) Op:4NITUIRE2(riveting2) Op:5ASAMBLARE(assembling) Op:6VERIFICARE(checking) Op:7AMBALARE(packing) Op:9LIVRARE(delivery) HC=2p/2shf HC=3p/3shf HC=1p/1shf HC=1p/1shf HC=12p/1shf HC=6p/1shf HC=1p/1shf saptamanal Weeklydelivery PT=1,2sec PT=12sec PT=12sec PT=12sec PT=85sec PT=20sec PT=8sec (weekly) DGR=5000/day PM=0,5h/d PM=1,5h/d PM=0 PM=0 PM=- PM=- PM=- 25,000pcs 0 UD=- 0 UD=0,2h/d 2,800 UD=0 0 UD=0 720 UD=- 400 UD=- 2,250 UD=- 350 buc C/O=1,5h buc C/O=- buc C/O=0,5h/d buc C/O=0,5h/d buc C/O=0,5h/d buc C/O=- buc C/O=- buc (pcs) Yield:99% (pcs) Yield:99% (pcs) Yield:100% (pcs) Yield:100% (pcs) Yield:100% (pcs) Yield:100% (pcs) Yield:100% (pcs) LT=15zile(days) 1,2sec 12sec 12sec 12sec 85sec 20sec 8sec PT=150,2sec 95sec 42sec STANDARD1 PROIECTELEAN BU/Celula:UKCell1,2si3 VA/VE Timpdetakt 5,7sec TQM Familiiproduse:130,146,94,122 1.Matriceaautocalitatii Coordonatorproductie MIHAELAFLEANCOS 2.Verificareautomatizata Numaroperatori 33 TFM Suprafata 350mp 1.Montajinlinie Numarutilaje 10 2.Kanbaninteroperational Spiderman 1 TPM KPI's OFR 96% LT 15zile MTPT 89zile OEE - WIP 2zile Stocmagazie 5zile Scor5S 88% Slowmovers 0% Productivitate 55%AXAPTASupplierPaddockReceptieMarfa(receivingmaterial)Forcasttrimestrial/Comenzilunare(quarterlyforecast/monthlyorders)Forcasttrimestrial/Comenzisaptamanale(quarterlyforecast/weeklyorders)Magaziecomponente(Componentswarehouse)Acoperiridesuprafata(Zinkplating)Magaziedeprodusefinite(Finishgoodswarehouse)Planificarezilnica(dailyplaning)Planificaresaptamanala(weeklyplaning)reworkreworkreworkVSMFutureStatus VALUESTREAMMAPING-FUTURESTATUSQ12012 YearlyVolume=1.200.000pcsTakttime=5,2secProcessTime(PT)=127secLeadTime(LT)=5daysProductionLeadTime(PLT)=TBC 5.000pcs safetystockforrivetedcase (notFIFOforthisstock) Output/Inventory Output/Inventory Output/Inventory Output/Inventory Output/Inventory Op:1STANTARE(stamping) Op:2NITUIRE(riveting) Op:3ASAMBLARE(assembling) Op:4VERIF.(check)AMB.(pack) Op:5LIVRARE(delivery) HC=2p/2shf HC=3p/1shf HC=14p/1shf HC=4p/1shf saptamanal Weeklydelivery PT=1,2sec PT=18sec PT=72sec PT=18sec (weekly) DGR=5000/day PM=0,5h/d PM=0 PM=- PM=- 25,000pcs 45,000 UD=- UD=0 UD=- UD=- 25,000 buc C/O=0,5h C/O=0,1h/d C/O=0,05h/d C/O=- buc (pcs) Yield:99% Yield:100% Yield:100% Yield:100% (pcs) LT=5zile(days) 1,2sec 18sec 72sec 18sec PT=109,2sec STANDARD1 PROIECTELEAN BU/Celula:UKCell1,2si3 VA/VE Timpdetakt 5,7sec Consolidarenituri1+2 Familiiproduse:130,146,94,122 Eliminarezincare Coordonatorproductie MIHAELAFLEANCOS TQM Numaroperatori 29 1.Matriceaautocalitatii Suprafata 250mp 2.Verificareautomatizata Numarutilaje 12 TFM Spiderman 1 1.Montajinlinie/conveior 2.Kanbaninteroperational KPI's 3.KanbanElectronic OFR 98% 4.Insurubareautomatizata LT 5zile TPM MTPT 60zile Presemanualeptcutie OEE - SMED WIP 2zile Sistemvizualandon Stocmagazie 30zile Nituirisipresari Scor5S 95% DPPM 500 Productivitate 80%AXAPTASupplierPaddockReceptieMarfa(receivingmaterial)Forcasttrimestrial/Comenzilunare(quarterlyforecast/monthlyorders)Forcasttrimestrial/Comenzisaptamanale(quarterlyforecast/weeklyorders)Magazie15K(StampedComponentswarehouse)Acoperiridesuprafata(Zinkplating)Magaziedeprodusefinite(Finishgoodswarehouse)reworkSignal1zi(day)45000FIFOFIFOFIFOSignalCoddebare(barcodesystem)FIFO1zi(day)4500Coddebare(barcodesystem)Magaziecomponente(Componentswarehouse)