新产品试产专用表格

試產報告 JohnsonElectricIndustrialManufactoryLimited 德昌電機工業製造廠有限公司 P.E.DEPARTMENT生產部 PILOTRUNREPORT 試產報告 PROJECTNO. 項目編號 MODELCODE 馬達型號 PDP/PEPCLASS 工程類別 REVISION 版本 LOCA/LINE 區間/線區 DATE 日期 LEADER: ENG 組長 PE: MEMBER: 成員 QE: PM: AU: FORMNO:馬達生產 馬達生產流程 Motorflowchart 電樞段裝配 膠蓋段裝配 磁底段裝配 馬達段裝配 Armass'y Endcapass'y R/Hass'y Motorass'y A01 E01 R01 M01 A02 E02 R02 M02 A03 E03 R03 M03 A04 E04 R04 M04 A05 E05 R05 M05 A06 E06 R06 M06 A07 E07 R07 M07 A08 E08 R08 M08 A09 E09 R09 M09 A10 E10 R10 M10 A11 E11 R11 M11 A12 E12 R12 M12 A13 E13 R13 M13 A14 E14 M14 A15 E15 M15 A16 E16 M16 A17 E17 M17 A18 E18 M18 A19 E19 M19 A20 E20 M20 Symbols符號: Series/馬達系列: preparedby/制表人: :Operationprocess/操作工序 motorcode/馬達型號: date/日期: :100%Inspection/測檢 REV/版次: approvedby/審核人: :OP+100%testing//操作工序+100%測檢 date/日期: :QAoutgoingInspection抽樣檢查 FORMNO:PIE-950601-2ABRMPilotRunlog ProjectNum.: ProjectHolder: ProductionPE: ScheduleStart: ModelNum.: ProjectQE: P/ROwner: ActualStart: MotorSeries: ProcessEng: AUHead&Line: ActualEnd: MaterialIssues: Machine&FixtureIssues: SpecsIssues: MfgDocumentIssues: OtherIssues: Conclusion: FROMNO:WAT-000601-0&C&"Arial,Bold"PilotRunLogPilotRunclosemeeting PilotRunClosemeetingminutes结束会议记录 ProjectNo: MotorNo: Time/会议时间: Date/会議日期: Chairman/会议主席:AU: Participants/会议参加者:(PROJECTENGINEER,EVC,PE,AU,OMC,PM,QE,PS,EVC,etc….) W3's问及行动:(4Ms/规格,工序文件,机模,测量工具,品质问题,物料,等等.) NO Problem/问题 When/时间 Who/跟进人 Status/结果 AUcomment意见:a.Rejected/不接收生产()b.Accepted/接收生产()c.Other/有条件接收生产() Statedreasontoaorc/详细说明(如选项为a或c) AUsignature/签名: QAComment意见:a.Rejected/不接收生产()b.Accepted/接收生产()c.Other/有条件接收生产() Statedreasontoaorc/详细说明(如选项为a或c) QAsignature/签名: PS/OMCComment/意见:a.Rejected/不接收生产()b.Accepted/接收生产()c.Other/有条件接收生产() Statedreasontoaorc/详细说明(如选项为a或c) PS/OMCsignature/签名: SeniorAULeadercomment/意见: a.Rejected/不接收生产()b.Accepted/接收生产() Preparedby/制表Date/日期Approvedby/楼层生产主管批准日期 Remarks/备注:1.RejectedtoproductionmustbeapprovedbyOM/如最后结论为:不接收生产,需得到执行经理或經理助理批准. 2.Attachedthepilotrunlogifnecessary/必要时附上P/RLog.P/Rdate/日期:BOM BOMlist Description Partnumber Lotnumberreportprogress PilotRunProgress Motorcode: Projectno: Motorapplication: Prodscheduledate: Actualprod.date PVRreceiveddate: Introductionmtgdate: Motorspecreceiveddate: PMreceiveddate: Packingspec.receiveddate: PMavailabledate: Mat'lavailabledate: Fixtureavailabledate: P/Rscheduledate: ActualP/Rdate: P/Rcompleteddate: P/Rclosemeetingdate: P/Rreportcompleteddate: Date Progress Problemcapability(1) PilotRunCapabilityAnalysisSummary Process Item Unit Ppk Pp Mean Max. Min. Spec. reportNocapability(2) PilotRunCapabilityAnalysisSummary Process Item Unit Ppk Pp Mean Max. Min. Spec. reportNo馬達試產電繞錄 Windingprocessrecord/馬達試產電繞記錄 P/R/試產人:_________Date/日期:___________ 1.DrawingSpec./圖紙資料: MagnetwireOD/線徑:____________ Turns/圈數:_____ Windingmethod/過線:________________ Tension/繞線拉力:_______________ Arm.Resistance/電樞電阻:________ 2.Setup/校機資料: M/Cmodel/電繞機型:_____________ M/CNo/機號:____________________ ICNo/編號:________________________ MODENO:______________________ Actualtension/實際拉力:_________ M/Cheadtype/機頭類別:_________ CT/周期時間:Min/perarm./每只電樞繞線時間_____分鐘 Remarks/校機情況: PM/校機填寫人:____________ 3.Magnetwirevarietyafterandbefore/漆皮線變化資料: Before,withcoating/繞線前:連漆皮 Withoutcoating/不連漆皮____________ After,withcoating/繞線後:連漆皮 Withoutcoating不連漆皮____________ QA/填寫人:_____________ Remarks/備注: FORMNO:WPS-021101-0 PSG91004ABRMFPY 新工序首次成功率及所需时间 NewProcessFPYandCycleTime ProcessNO. ProcessName CycleTime(sec/pcs) DefectQuantity FirstPassYield Remarks 工序编号 工序名称 工时(秒/件) 次品数目 工序首次成功率 备注 FROMNO:WAT-000701-0工具清單(1) ________pilotrunfixturelist/型號工具清單 Output/排工數:____________ 制單:_______日期:_________ Process/工序名稱 Fixturename/工具名稱 PM'sNo/流程編號 ActualNo/實際編號 Fixturesource/工具來源(全新/舊有) Outputperhour/每小時產量 Qty/需用數量 Setup/調較參數 注:工具來源填寫原線已有或者夾具倉有 FROMNO:HDC-960101-1 審核:___________ABRM圓度工具清單(2) ________pilotrunfixturelist/型號工具清單 Output/排工數:____________ 制單:_______日期:_________ Process/工序名稱 Fixturename/工具名稱 PM'sNo/流程編號 ActualNo/實際編號 Fixturesource/工具來源(全新/舊有) Outputperhour/每小時產量 Qty/需用數量 Setup/調較參數 注:工具來源填寫原線已有或者夾具倉有 FROMNO:HDC-960101-1 審核:___________ABRM圓度工具清單(3) ________pilotrunfixturelist/型號工具清單 Output/排工數:____________ 制單:_______日期:_________ Process/工序名稱 Fixturename/工具名稱 PM'sNo/流程編號 ActualNo/實際編號 Fixturesource/工具來源(全新/舊有) Outputperhour/每小時產量 Qty/需用數量 Setup/調較參數 注:工具來源填寫原線已有或者夾具倉有 FROMNO:HDC-960101-1 審核:___________ABRM圓度圓度表 光潔度 光潔度 FORMNO.:PIE-941204-0ABRMRoundness/圓度圓度表(2) Profilecurve/光潔度 Profilecurve/光潔度 FORMNO.:PIE-941204-0ABRMRoundness/圓度data JohnsonElectricIndustrialManufactoryLtd. Range Frequency PlotPoints Value Limits GeneralInformation Results 0.000 Min 0 0 ProjectNumber: ReportNo.: 0.000 0 Max 0 0 ModelNumber: Date: ProcessPotential 0.000 0 0.000 0 MotorNumber: Inspector: Pp = 0.000 0 0.000 0 Process: Location: ProcessCapability 0.000 0 0.000 0 Characteristic: Ppk = 0.000 0 0.000 0 Instrument: 0.000 0 0.000 0 Specification 0.000 0 0.000 0 Maximum= Nominal= 0.000 0 0.000 0 Minimum= Range= 0.000 0 0.000 0 SampleTestResults 0.000 0 0.000 0 1~10 11~20 21~30 31~40 41~50 51~60 61~70 71~80 81~90 91~100 0.000 0 0.000 0 1 0.000 0 0.000 0 2 0.000 0 3 0.000 0 4 5 6 7 8 9 10 Mean: 0.000 Mean+3s: 0.000 Pp: SD(s): 0.000 Mean-3s: 0.000 PpL: Minimum: 0.000 PpU: Maximum: 0.000 Mean+4s: 0.000 Range: 0.000 Mean-4s: 0.000 PpK: DistributionGraph&CPage:&Pdata &APage&P馬達附加工序 馬達附加工序及包裝情況 Motorattachedprocess&packingstatus 1.Solderingprocess?/馬達是否有包線、銲線、銲電容、銲圈仔. Packingleadwire/包線: Yes/有 No/無 Solderingleadwire/銲線: Yes/有 No無 SolderingCap./銲電容: Yes/有 No無 Solderingvaristor/銲圈仔: Yes/有 No無 Status/包線、或銲線、銲電容、銲圈仔情況: 2.Motyorkeeperring?/馬達是否有保磁圈: Yes/有 No/無 3.MotorIdentificationdot/line?/是否加色點/線辯別: Yes有 No/無 4.Knurling?馬達是否要打喱士或搓喱士. 4-kunrling/打喱士: Yes/有 No/無 Multi-linekunrling/搓喱士: Yes/有 No/無 5.Addpinion?/馬達是否有加牙. Yes/有 No/無 Method/加牙方式: Fitting/啤牙 Drawing/抽牙 6.Motordatecodeprinting/馬達追溯編號方式: Ink(Jet)printing油印/噴印 movingprinting/移印 Labeling 7.Motorgaguesstated/馬達GO/NG基子簡述: 8.Motorpackaging/馬達包裝方式. Innerbox/種類: Paperbox/紙盒 Polyfoam/發泡膠 Silicagel/是否有加防潮珠: Yes/有 No/無 Plasticsheet/是否有膠紙: Yes/有 No/無 Unclearprinting/包裝時會否弄至馬達字朦: Yes/會 NO/不會 Wrestedterminal/包裝方式能否保護插頭: Yes/能 No/否 Weight/10PCS馬達重量: Packagingdetails/包裝方式簡述: FROMNO:WAT-000702-0ABRM圓度DC馬達早期 DCmotorlifetestreport/DC馬達早期失效測試報告 No/報告編號:______________ Location/區間:__________ Line/線別:____________ Motorcode/馬達型號:______________ REV.:___________ LotNo.:_________ Startdate/開始日期:____________Enddate/完成日期:_______________ TestingCondition./測試條件: Voltage/試驗電壓:________ loadcondition/負載:____________ Spec.運行方式:_______________________________ Rotation/軸突向身轉向為:____________ Request/要求:___________________________ Observationintesting/測試過程中觀察到的現象: Conclusion/結論和評語: Preparedby/報告人:____________________ Confirmedby/認可: (PSG)(ProcessEng.)(QA) _____________(分組主管)____________________(廠頭) AU FormNo.:PGA-970304-2配件 No./報告編號:________________ Motorcode/馬達型號:_________________ Sub-ass'yanalysis配件分析: item/測量項目 Before/試前 After/試後 Spec. No.1 No.2 No.1 No.2 R/HbushingID磁底盃士孔 E/CbushingID膠(鐵)蓋盃士孔徑 Magnetchip/無磁碎 Gaussvalue/磁力 Armresistance電樞電阻(Ω) CommOD/換向器直徑 Commprofile換向器光潔度 Commroundness換向器圓度 Bartobar CommT.I.R. Commoutline換向器外觀 Insulationresistance絕緣電阻(MΩ) Brushtension/碳精片彈力(g) Brushlength/碳精長度 MotorEF(RF)/前突 Motorendplay/虛位 Motorvibration/芯震 Motorpopping/芯跳 F/Lcurrent/空載電流(A) F/Lspeed/空載轉速(Rpm) O/Lcurrent/Fan電流(A) O/Lspeed/Fan轉速(Rpm) Torquecurrent/g-cm電流(A) Torquespeed/g-cm轉速(Rpm) dBA ECRNtoaccept/暫收資料: Testingdata/測試資料: No.1 No.2 Date/日期 Time/時間 Totaltime累積時間 Current電流 Speed轉速 Date/日期 Time時間 Totaltime累積時間 Cueernt電流 Speed轉速 FormNo.:PGA-970304-2MBD00026303.unknown