HG12焊管机组参数报价--中英文版讲解

HG12焊管机组参数报价--中英文版讲解 HG12高频直缝焊管机组 HG12 HIGH-FREQUENCY PIPE MAKING MACHINE 技术及报价 Technical Proposal & Quotation 一、 机型MODEL: 12 二、 生产能力:PRODUCE CAPACITY NO. 项目(ITEM) 数值(WORKING RANGE) REMARK备注 制管外径 1 Φ6mm,Φ40mm Outer diameter. 制管壁厚 2 δ0.2mm,2.0mm Pipe thickness. 方管尺寸 3 4.5*4.5mm,40.5*40.5mm Square tube size 方管壁厚 4 Square tube ?0.6mm thickness 制管速度 5 20M/min,100M/min Produce speed 制管长度 6 4M,12M Pipe length 三、 带钢规格:STEEL STRIPS SPECIFICATION 序号项目(ITEM) 数值(WORKING RANGE) REMARK备注 NO. 钢带厚度 1 δ0.2mm,2.0mm Thickness of strips 钢带宽度 2 H18,50mm Width of strips 材质: MATERIAL 钢卷外径 3 Φ800mm,Φ1200mm 低碳钢 O.D. of steel coil Low carbon steel 钢卷内径 4 Φ300mm,Φ350mm(可定制) I..D. of steel coil 最大卷重 5 ?800kgs Maxi. Load weight 四、 生产线工艺:working flow 原料(带钢卷)?开卷?储料?被动矫平?成型轧制?高频焊接?去除外毛刺?喷淋 冷却?定径、整型?粗矫直?定尺切断?收管、捆扎。 Raw material (steel coil) ? uncoiling ?material accumulating ? non-power leveling ?mill-forming ? high-frequency welding ? removing burrs outside of weld seam ? cooling ? sizing ? roughly straightening ? fixed length cutting ? run-out table 五、 机组各单元设备配置简介:machine parts details 1. 手动双边开卷机:Manual uncoiler 本部套的功能是将整卷带钢拆开，为成型机提供所需原料。 Structure type: Double-side 180ºrotary manual expanding tightly, which insure steel coil feeding alternatively and make steel strip going into accumulator freely. 双边交替上料，180?旋转，气动刹车 结构形式 Manual expanding and 180?Rotating, Structure type and pneumatic braking 钢卷内径 Φ300mm,Φ350mm(可定制) I..D. of steel coil 钢卷外径 Φ800mm,Φ1200mm O.D. of steel coil 钢卷宽度 H18mm,H80mm Width of strips 钢卷重量 ?800kgs Maxi. Load weight Manual uncoiler 手动上料架 2.储料仓Accumulator (1)结构:笼式钢板焊接部分带有自动打料和传送系统 Structure: Cage-type plate-welded part with automatic feeding and delivery system. (2)调节方法:手动螺旋调节 Adjusting method: Manual spiral adjusting. (3)储存容积:150-300m Accumulating volume:150-300m. 3. 成型焊接定径主机:FORMING WELDING AND SIZING MACHINE 成型主机 本部套的功能是利用成型模具轧辊将经过的带钢压制成所需的管坯。 Mainly roughly mill-forming steel strip and controlling weld seam. 备注Description 参数/Technical parameters remark (1)组数 Quantity 八组 eight stands 平辊架 (2)龙门架材质 精密铸、锻件 Horizontal-roll Material of horizontal High-precision cast or forged stands stands steel (3)水平辊轴直径 Φ40mm Diameter of horizontal shaft (4)、水平辊轴材质 42CrMO Material of horizontal shaft (1)组数Quantity 八组eight stands (2)立辊座材质 立辊座 QT60 Material of vertical stands Vertical-roll (3)立辊轴直径 stand Φ25mm Diameter of vertical shaft (4)立辊轴材质 45#精锻件 Material of vertical shaft 45# forged steel (1)组数Quantity 八组 Eight gear boxes (2)箱体材质 HT250 Material of gearbox 分动力齿轮箱 螺旋伞齿轮传动 (3)类型/type Driven Spiral bevel gear gearbox (4) 螺旋伞齿轮材质20CrMnTi Material of gearbox (5)齿轮轴材质Material of 40Cr shaft 动力传递形式 Power 万向轴传动至平辊架 transmission From universal transmission joint to horizontal roll stands method 4.导向、挤压、刨疤机构:Guiding and extrude and scraper 本部套的功能是将成型管坯焊缝对中送至挤压机构，使管缝闭合焊接，再用刨刀去除外焊疤，从而得到平整、光滑的焊接面。 One set of guide roll stand for controlling direction of pipe seam to insure pipe seam straightly entering into extruding rollers. One set of extruding roll stand for controlling weld seam to realize successful welding. Two sets of scraper frame for scraping outside weld seam 参数/Technical parameters 备注/Remark 导向型式 土耳其头式，360?旋转 Guide type Turkish-heads type and 360?rotary 焊接型式 二辊挤压/ two welding rollers Welding rolls 刨刀座调整型式 丝杆调节，快速进退刀 Scraper stands Adjusting pole and quickly feeding and exit 刨疤装置scraping device 挤压装置Extrude device 导向装置Guiding device 5. 冷却水槽:采用水槽喷淋式使焊接后的管坯得到充分冷却。 Cooling tank: Sink and shower installed in machine bed 6. 定径主机:Sizing machine 本部套的功能是将成型冷却后的管坯进行精整型，以达到图纸或用户要求的几何尺寸。 This unit is used to finishing tube blank after forming and cooling, so the pipe can reach the requirement of customer. 备注Description 参数/Technical parameters remark (1)组数 Quantity 八组 eight stands (2)龙门架材质 精密铸、锻件 Material of horizontal High-precision cast or forged 平辊架 stands steel Horizontal-roll (3)水平辊轴直径 stands Φ40mm Diameter of horizontal shaft (4)、水平辊轴材质 40CrMO Material of horizontal shaft 立辊座 (1)组数Quantity 八组eight stands Vertical-roll (2)立辊座材质 QT60 stand Material of vertical stands (3)立辊轴直径 Φ25mm Diameter of vertical shaft (4)立辊轴材质 45#精锻件 Material of vertical shaft 45# forged steel (1)组数Quantity 八组 Eight gear boxes (2)箱体材质 HT250 Material of gearbox 分动力齿轮箱 螺旋伞齿轮传动 (3)类型/type Driven Spiral bevel gear gearbox (4) 螺旋伞齿轮材质20CrMnTi Material of gearbox (5)齿轮轴材质Material of 40Cr shaft 动力传递形式 Power 万向轴传动至平辊架 transmission From universal transmission joint to horizontal roll stands method 7. 粗矫直装置:Roughly straightening device: 功能:进行在线粗矫直，以达到理想的平直度。 Function: Straightening pipe online, so the pipe can have the ideal glancing flatness Roughly straightening device: Type: Turk’s head type, 2 rolls single side one sets 结构:土耳其头式～ 两辊单边 一组 参数/Technical parameters 备注/Remark (1)、矫直辊座形式 土耳其头式，可作360?旋转 Straightening stands type Turk’s head type, and 360?rotary (2)、矫直辊轴直径 Diameter of straightening Φ30mm shaft (3)、矫直辊轴材质 40Cr Material of straightening shaft 8. 主传动: Main driven motor 参数/Technical parameters 备注/Remark 主电机型号、功率 Z4 37KW Main driven motor power 减速机型号Reducer model ZLY160 主传动main driven motor 9.电脑锯:Computer cutting saw 本部套的功能是将成品管按客商要求锯切成所需的长度。 Usage: Cutting online as per setting length 电脑控制 型 式/TYPE CNC controller (1)、最大切断直径 Φ40mm Cutting Maxi. Diameter (2)、最大切断厚度 Cutting Maxi. Δ2.0mm Wall-thickness (3)、锯切长度及尺寸精度 L=4,12m, ??3.0? Cutting error (4)、锯切驱动型式 气动起、落锯 (Pneumatic controlled ) Cutting driven type (5)、拖动电机 11KW Driving motor (6)、锯切电机 4KW Cutting motor (7)、锯切速度 最快(Max):100M/min Cutting speed Computer cutting saw 电脑锯 10.落管架:功能是输送定尺锯切的成品钢管。 Run-out table: Used to convey the finished pipe after cutting 落料方式:双边落料 Discharge type: double side kick out 落管架 Run out table 11.固态高频感应加热焊机:150KW Solid-state High-frequency welder 本机组配套的高频为固态 150 KW。The power of solid state H.F. welder is 100KW. Description Composition组成 Qty. Switchgear rectifying cabinet 1 开关整流柜 Inverter output cabinet 1 逆变输出柜 150kW solid state H.F. Console 操作台 1 welder 150KW固态高频焊机 Connecting optical fiber 1 (一套 one unit) 连接光纤 Positioning table 调整支架 1 Circulation soft water cooler 1 循环软水冷却系统 DC speed adjustor 1 直流调速柜 六、报价Quotation (出厂含税价EXW PRICE including 17% VAT) 设备名称 HG12机组,RMB, 1. 开卷机,手动双边张紧, 一台 1.5万元 2. 笼式储料仓 一台 3.5万元 3. 成型焊接定径主机 一套 25万元 4. 电脑飞锯 一台 7.5万元 5. 落管架 一台 1万元 6.固态高频150KW 一套 14.5万元 合计总价: 53万元 其他配套价格 1.模具 一套 1.5万元 七、客户提供,供参考,Provide by customer(for reference) 电源电压 380V/220V;50HZ;三相四线制 Power of supply standard 380V/220V;50HZ;three phase four wire system (1)主机main machine 37 KW 设备功率 (2)辅机auxiliary machine 20 KW Power of machine (3)高频焊机 HF welding machine 150 KW 总共Total: 约about 210 KW 设备占地面积 长Length25M×宽width4M Machine area covering 高频焊机占地 长Length4M×宽width4M×高height2.8M HF welding machine area 一个冷却水池30M?/一台高压水泵 水源Water supply One cooling pool 30M? /one set of high pressure pump 气源Air supply 空气压缩机一台 Air compressor one set 吊装设备 行车5,10吨 两台 Air crane 5,10 Ton two sets Needed lifting machine (1)刨疤刀头 scraper knife 通常耗损部件 (2)锯片saw blade Normal consumable (3)磁棒 impeder auxiliary material