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注塑机工安全操作规程模板

2022-05-02 1页 pdf 534KB 6阅读

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注塑机工安全操作规程模板一、基本术语1.铸造:casting,founding,foundry2.砂型铸造:Sandcastingprocess3.特种铸造:Specialcastingprocess4.铸件:casting5.毛坯铸件:Roughcasting6.砂型铸件:Sandcasting7.试制铸件:Pilotcasting8.铸态铸件:as-castcasting9.铸型[型]:mold10.铸造工艺:Castingprocess,foundrytechnology11.铸造用材料:Foundrymaterials12.铸造工艺材料:Co...
注塑机工安全操作规程模板
一、基本术语1.铸造:casting,founding,foundry2.砂型铸造:Sandcastingprocess3.特种铸造:Specialcastingprocess4.铸件:casting5.毛坯铸件:Roughcasting6.砂型铸件:Sandcasting7.试制铸件:Pilotcasting8.铸态铸件:as-castcasting9.铸型[型]:mold10.铸造工艺:Castingprocess,foundrytechnology11.铸造用材料:Foundrymaterials12.铸造工艺材料:Consumablematerials13.铸造设备:Foundryequipment,foundryfacilities14.铸工:Caster,founder,foundryworker15.铸造工作者:foundryman16.铸造车间:Foundryshop17.铸造厂:Foundry18.铸造分厂:Attachedfoundry,captivefoundry,tiedfoundry19.铸造三废:Foundryaffluent20.一批:Abatch21.一炉:Acast,aheat,amelt22.铸焊:Castwelding,flowwelding23.铸锭:ingot二、铸造合金及熔炼、浇注2.1铸造合金基础术语1.铸造合金:Castalloy2.共晶合金系:Eutecticalloysystem3.共晶合金:Eutecticalloy4.亚共晶合金:Hypoeutecticalloy5.过共晶合金:Hypereutecticalloy6.共晶团:Eutecticcell7.共晶温度:Eutectictemperature8.共晶转变:Eutecticreaction,eutectictransformation9.共晶组织:Eutecticstructure10.铸造复合材料:Castcomposite11.定向共晶复合材料:Directionaleutecticcomposite12.非晶态合金:noncrystallinealloy13.合金元素:Alloyingelement14.杂质合金:Trampelement15.合金遗传性:Alloyheredity16.铸态组织:As-caststructure17.铁碳相图:iron-carbonphasediagram18.碳化物:Carbide19.渗碳物:cementite20.碳化物形成元素:Carbideformingelement21.单铸试块:Separatedtestbarofcasting22.附铸试块:testlug23.本体试样:Testspecimenfromcastingitself24.过热:Superheating25.过冷:supercooling,undercooling26.成分过冷:constitutionalsupercooling27.过冷度:degreeofundercooling28.加热相变点[Ac相变点]:Actransformationtemperature29.冷却相变点[Ar相变点]:Artransformationtemperature30.结晶:Crystallization31.形核[成核]:Nucleation32.均质形核[自发形核]:Homogeneousnucleation33.非均质形核[非自发形核]:Heterogeneousnucleation34.动力形核:Dynamicnucleation35.大冲击形核:Bigbangnucleation36.形核剂:nucleant37.形核率:Nucleationrate38.成长:Growth39.内生生长:Endogenousgrowth40.外生生长:Exogenousgrowth41.共生生长:Coupledgrowth42.小平面型生长:Facetedgrowth43.非小平面生长:nonfacetedgrowth44.晶体生长界面[界面]:Growthinterfaceofcrystal,interface45.吸气(金属):Gasabsorption(metal)2.2铸钢1.铸钢:Caststeel2.铸造碳钢:Carboncaststeel3.铸造合金钢:Alloycaststeel4.低合金铸钢:Lowalloycaststeel5.微量合金化铸钢:Micro-alloyingcaststeel,tracealloyingcaststeel6.铁素体铸钢:ferriticcaststeel7.奥氏体铸钢:Austeniticcaststeel8.不锈钢:Stainlesssteel9.无磁性铸钢:Non-magneticcaststeel10.高锰钢:Austeniticmanganesesteel,highmanganesesteel11.高强度铸钢:Highstrengthcaststeel12.超高强度铸钢:Ultrahighstrengthcaststeel13.耐磨铸钢:Wearresistingcaststeel14.耐热铸钢:Heatresistingcaststeel15.耐蚀铸钢:Corrosionresistingcaststeel16.石墨钢:Graphiticsteel17.铸钢锚链钢:Caststeelforchaincables2.3铸铁1.铸铁:Castiron2.合成铸铁:Syntheticcastiron3.共晶铸铁:Eutecticcastiron4.亚共晶铸铁:Hypoeutecticcastiron5.过共晶铸铁:Hypereutecticcastiron6.灰铸铁[片墨铸铁]:Flakegraphitecastiron,graycastiron7.球墨铸铁[球铁]:ductileiron,nodulargraphiteiron,spheroidalgraphitecastiron8.高韧性球墨铸铁:Highductilitynodulargraphiteiron9.中锰球墨铸铁:Mediummanganeseductileiron10.中硅球墨铸铁:Mediumsiliconnodulariron11.可锻铸铁[马铁]:Malleablecastiron12.白心可锻铸铁:Whiteheartmalleablecastiron13.黑心可锻铸铁:Blackheartmalleablecastiron14.花心可锻铸铁:partiallygraphitizedmakkeablecastiron15.铁素体可锻铸铁:ferriticmalleablecastiron16.珠光体可锻铸铁:pearliticmalleablecastiron17.球墨可锻铸铁:spheroidalgraphitemalleablecastiron18.蠕墨铸铁[蠕铁,紧密石墨铁]:Vermiculargraphitecastiron,compactedgraphitecastiron19.白口铸铁:Whitecastiron20.麻口铸铁:Mottledcastiron21.奥氏体铸铁:Austeniticcastiron22.贝氏体铸铁:bainiticcastiron23.贝氏体球墨铸铁:bainiticductilecastiron,austferriticductilecastiron24.等温热处理球墨铸铁:austemperedductileiron,ADI25.贝氏体白口铸铁:bainiticwhitecastiron26.针状铸铁:Acicularcastiron27.马氏体铸铁:martensiticcastiron28.铁素体铸铁:ferriticcastiron29.珠光体铸铁:pearliticcastiron30.索氏体铸铁:sorbiticcastiron31.合金铸铁:Alloycastiron32.低合金铸铁:Lowalloycastiron33.铬铸铁:Chromiumcastiron34.高铬铸铁:Highchromiumcastiron35.高硅铸铁:Highsiliconcastiron36.中硅铸铁:Mediumsiliconcastiron37.高磷铸铁:Highphosphoruscastiron38.铝铸铁:Aluminumcastiron39.高铝铸铁:Highaluminumcastiron40.镍铸铁:Nickelcastiron41.硼铸铁:Boroncastiron42.高级铸铁:Highgradecastiron43.高强度铸铁:Highdutycastiron,highstrengthcastiron44.工程铸铁:Engineeringcastiron45.特种铸铁:Specialcastiron46.抗磨铸铁:Abrasionresistantcastiron47.冷硬铸铁[激冷铸铁]:Chilledcastiron48.耐磨铸铁:Wearresistingcastiron49.耐热铸铁:Heatresistingcastiron50.耐蚀铸铁:Corrosionresistantcastiron51.耐酸铸铁:Acidresistingcastiron52.密烘铸铁:Meehanitecastiron53.孕育铸铁:Inoculatedcastiron54.总碳量:Totalcarbon55.碳当量:Carbonequivalent56.碳当量仪:eutectometer57.共晶度:Carbonsaturationdegree58.硅碳比:Silicon-carbonratio59.锰硫比:manganese-sulphurratio60.铸铁石墨形态:Graphitemorphologyofcastiron61.片状石墨[片墨]:Flakegraphite62.球状石墨[球墨]:Nodulargraphite,spheroidalcarbon63.絮团状石墨[退火t]:Tempergraphite,annealingcarbon64.团絮石墨:quasi-spheroidaltempergraphite65.蠕虫状石墨[蠕墨、紧密石墨]:Compactedgraphite,vermiculargraphite66.开花状石墨:Explodedgraphite67.初生石墨:Primarygraphite68.过冷石墨:undercooledgraphite69.共晶石墨:Eutecticgraphite70.共晶碳化物:Eutecticcarbide71.游离碳:Freecarbon72.石墨化:graphitizing73.石墨退火化:graphitizingannealing74.石墨化度:graphitizinggrade75.石墨化因子:graphitizingfactor76.石墨面积率:Percentageofgraphitearea77.阻碍石墨化元素:hinderedgraphitizingelement78.墨化剂:graphitizer79.石墨球化处理[球化处理]:nodularizingtreatmentofgraphite80.球化率:percentofspheroidization81.石墨球数[球墨数]:numberofnodulargraphites82.球化剂:nodulizer,nodulizingalloy,spheroidalagent,spheroidizer83.镁焦:magcoke,impregnatedcoke84.型内球化:in-moldnodularization85.密容加镁包:sealedspheroidizingtreatmentladle86.干扰元素:Interferenceelement87.石墨蠕化处理[蠕化处理]:vermiculationofgraphite88.蠕化剂:vermicularagent89.蠕化率:percentofvermiculation90.铸铁净化:Purificationofcastiron91.三角试块:Wedgetest-piece2.4铸造有色合金1.铸造有色合金[铸造非铁合金]:Nonferrouscastalloy2.铸造铝合金:Castaluminumalloy3.高强度铸造铝合金:Highstrengthcastaluminumalloy4.铝硅合金:Aluminum-siliconalloy5.共晶铝硅合金:Eutecticaluminum-siliconalloy6.亚共晶铝硅合金:Hypoeutecticaluminum-siliconalloy7.过共晶铝硅合金:Hypereutecticaluminum-siliconalloy8.初生硅:Primarysiliconphase9.共晶硅:Eutecticsiliconphase10.铝镁合金:Aluminum-magnesiumalloy11.铝铜合金:Aluminum-copperalloy12.铝锌合金:Aluminum-zincalloy13.铝锂合金:Aluminum-lithiumalloy14.铸造铜合金:Castcopperalloy15.铸造黄铜:Castbrass16.硅黄铜:Siliconbrass17.高强度黄铜:Highstrengthbrass18.青铜:Bronze19.锡青铜:Tinbronze20.铝青铜:Aluminumbronze21.铅青铜:Leadbronze22.硅青铜:Siliconbronze23.铸造铜铬合金[铬青铜]:Castcopper-chromiumalloy24.高阻尼铜合金:Highdampingcopperalloy25.螺旋桨用铸造铜合金:Castcopperalloyforpropeller26.铸造镁合金:Castmagnesiumalloy27.铸造锌合金:Castzincalloy28.低熔点合金:Fusiblealloys29.轴承合金[减摩合金]:antifrictionalalloys,bearingalloys30.巴氏合金:Babbittmetal,whitemetal31.钛合金:Titaniumalloy32.铸造高温合金:castsuperalloy33.镍基铸造高温合金:nickel-basecastsuperalloy34.蒙乃尔合金:monelmetal35.钴基铸造高温合金:cobalt-basecastsuperalloy36.铁基铸造高温合金:iron-basecastsuperalloy37.压铸合金:diecastalloy38.压铸铝合金:aluminiumalloy39.铸压镁合金:magnesiumdiecastalloy40.压铸铜合金:copperdiecastalloy41.压铸锌合金:zincdiecastalloy42.锌当量:Zincequivalent2.5熔炼基本术语1.熔炼:Smelting2.熔化率:Meltingrate3.熔炼损耗[熔损、烧损]:Totalmeltingloss4.挥发损耗:Volatilizingloss5.元素烧损:Meltingofalloyingelement6.元素增加:Gainofelement7.熔池:Bath8.溶剂:Flux9.除气剂:Degassingflux10.覆盖剂:Coveringflux11.炉料:Charge12.金属炉料:Metalliccharge13.中间合金[母合金]:Masteralloy14.回炉料:Foundryreturns15.废金属料:Scrap16.炉料计算[配料]:Chargecalculation17.熔渣[炉渣]:Slag18.沉渣:Sludge19.浮渣:Cinder,dross,scum20.碱性渣:Basicslag21.酸性渣:Acidslag22.造渣:Slagforming23.出渣:deslagging24.出渣口:Slaghole,slagnotch25.炉衬:Furnacelining26.碱性炉衬:Basiclining27.酸性炉衬:Acidlining28.耐火粘土:Fireclay29.碱度[碱性指数]:indexofbasicity30.补炉:Patching31.炉龄[炉衬寿命]:Furnacecampaign32.开炉:Blowingin,poweron33.炉内气氛:Furnaceatmosphere34.炉气分析:Fluegasanalysis35.控制气氛:Controlledatmosphere36.炉前分析:On-the-spotsampleanalysis37.出炉口:Taphole38.出炉温度:Tappingtemperature39.重熔:remelting40.真空自耗电弧重熔:Consumableelectrodevacuumarcrefining41.喷射冶金:Injectionmetallurgy42.区域熔炼:Zonemelting43.悬浮熔炼:Levitationmelting,suspensionmelting44.真空熔炼:Vacuummelting45.坩埚炉:Cruciblefurnace46.坩埚:Crucible,pot47.保温炉:Holdingfurnace48.反射炉:reverberatoryfurnace49.感应电炉:Electricinductionfurnace50.凝壳炉:Skullfurnace51.增碳:recarburizing2.6铸钢熔炼1.铸钢熔炼:Smeltingofsteel2.不氧化熔炼法:Deadmelting3.氧化熔炼法:Oxidizingmelting4.氧化期[沸腾期]:Oxidizingstage,boilstage5.氧化气氛:Oxidizingatmosphere6.氧化渣:Oxidizingslag7.还原期:Blockingstage,deoxidizingstag8.还原气氛:Reducingatmosphere9.还原渣:Reducingslag10.白渣:Whiteslag11.电弧炉:Electricarcfurnace,directelectricarcfurnace12碱性电弧炉:Basicelectricarcfurnace13.酸性电弧炉:Acidelectricarcfurnace14.电渣熔炼:Electro-slagmelting15.电渣炉:Electro-slagfurnace16.氩氧脱碳法[AOD法]:AODprocess,Argon-OxygenDecarburizationprocess17.脱碳:decarburization18.脱氧:deoxidation19.脱氧剂:deoxidizer20.脱磷:dephosphorization21.脱硫desulphurization22.脱硫剂desulphurizer2.7铸铁熔炼1.铸铁熔炼:smeltingofcastiron2.双联熔炼:duplexingsmelting3.冲天炉:cupola4.大间距双排风口冲天炉:spacioustwin-tuyerescupola,Twin-windblastsystemcupola5.多排小风口冲天炉:multiplerowsmalltuyerescupola6.卡腰冲天炉:Waistshapedcupola7.热风冲天炉:hotblastcupola8.水冷冲天炉:water-cooledcupola9.水冷热风无炉衬冲天炉:hotblastlininglesscupolawithwatercooling10.无焦冲天炉:cokelesscupola11.碱性冲天炉:basiccupola12.酸性冲天炉:acidcupola13.生铁:pigiron14.铸造生铁:foundrypigiron15.焦炭:coke16.铸造焦炭[铸造焦]:foundrycoke17.固定碳:fixedcarbon18.铁焦比[焦比]:ironcokeratio19.底焦:cokebed20.层焦:cokesplit21.隔焦:extrasplit22.接力焦:buffercokecharge23.铁合金:ferro-alloy24.有效高度:effectiveheight25.炉缸:cupolawell26.前炉:forehearth27密筋炉胆:ribbedpreheatingjacket28.出铁槽:cupolaspout29.熔化带:meltingzone30.风带:airbelt,airbox,windbox31.风口:tuyere32.风口比:tuyereratio33.炉壁效应:cupolawalleffect34.冲天炉特性曲线:cupolaoperationchart35.冲天炉炉前控制:frontcontrolofmoltenironofcupola,inspectioninfrontofcupola36.冲天炉检控仪:testerandcontrollerforcupolamelting37.熔化密度:meltingintensity38.风量:blastvolume39.送风速度:blastintensity40.送风压力:blastpressure41.富氧送风:oxygenenrichedblast42.脱湿送风:dehumidificationblast43.预热送风:hotblast44.送风预热器:blastpreheater45.火花捕集器:sparkarrestor46.冲天炉加料机:cupolachargingmachine47.爬式加料机:skiphoist48.冲天炉自动加料机:automaticcupolachargingequipment49.电磁盘:electromagneticchuck50.电磁配铁秤:electromagneticweighingbalancer51.吸碳:carbonpick-up52.棚料[搭棚]:bridging53.封炉:bankingthecupola54.打炉:cupoladrop55.碎铁机:breaker2.8金属液处理1.精炼:refining2.真空精炼:vacuumrefining3.炉外精炼:ladlerefining4.精炼溶剂[精炼剂]:refiningflux5.除气[起气]:degassing6.真空除气:vacuumdegassing7.吹气净化:blowpurifying8.多孔塞法:porousplugprocess9.变质:modification10.变质剂:modificationagent,modificator11.磷变质:phosphorusmodification12.钠变质:sodiummodification13.长效变质剂:permanentmodificator14.型内变质:in-moldmodification15.孕育:inoculation16.瞬时孕育[后孕育]:instantaneousinoculation,latestageinoculation,postinculation17.随流孕育:metal-streaminoculation18.型内孕育:in-moldinoculation19.浇口盆孕育:pouringbasininoculation20.孕育剂:inoculant,inoculatingagent21.孕育期:inoculationperiod22.孕育衰退:inoculationfading23.孕育不良:abnormalinoculation,under-inoculation24.合金化处理:alloyingtreatment25.喂线法[喂丝法]:CQprocess,wirefeedingprocess,wireinjectionprocess26.摇包:shakingladle27.电磁搅拌:electromagneticagitation28.静置:holding,stewing29.扒渣:slagging-off30.型内过滤:in-moldfiltering31.型内合金化:in-moldalloying32.晶粒细化:grainrefinement33.晶粒细化剂:grainrefiner2.9浇注1.浇注:pouring2.保护气氛浇注:pouringundercontrolledatmosphere3.真空浇注:vacuumpouring4.自动浇注装置:automaticpouringdevice5.自动浇注机:automaticpouringmachine6.电磁浇注机:electromagneticpouringmachine7.捣冒口:churning,pumping8.点冒口[补注]:hottoppingup,teeming9.浇包:ladle10.底浇包:bottompouringladle11.转运包:transferladle12.金属残液:heel13.冷金属:coldmetal14.压铁:weight三、造型材料3.1基本术语1.造型材料:moldingmaterial2.铸造用砂[砂]:foundrysand,sand3.原砂[新砂]:basesand,newsand,rawsand4.旧砂:usedsand5.回用砂:reconditionedsand6.再生砂:reclaimedsand]7.枯砂[焦砂]:burnedsand]8.热砂:hotsand9.废砂:wastesand3.2原砂1.砂:standardsand2.硅砂[石英砂]:silicasand3.刚玉砂:aluminasand4.镁砂:magnesitesand5.锆砂:zirconsand6.镁橄榄石砂[橄榄石砂]:fosteritesand,olivinesand7.铬铁矿砂:chromitesand8.煤矸石砂:coalganguesand9.熟料砂:chamottesand10.炭粒砂:carbonsand11.石灰石砂:limestonesand12.天然砂:naturalsand13.人工砂[人造砂]:artificialsand14.水洗砂:washed-outsand15.擦洗砂:scrubbedsand16.浮选砂[精选砂]:floatedsand17.松散密度[砂型]:aerateddensity,riddledsand18.原砂细度[AFS平均细度]:AFSfinenessnumber,finenessnumber,grainfinenessnumber19.原砂细度[原砂颗粒尺寸]:particlesizeofbasesand20.原砂颗粒分布:grainsizedistributionofbasesand21.原砂角形因数[原砂角形系数,原砂粒形系数]:angularityofbasesand22.原砂颗粒形状:grainshapeofbasesand3.3粘结剂1.粘结剂:binder2.无机粘结剂:inorganicbinder3.粘土:clay4.高岭土:kaolin5.膨润土:bentonite6.钠基膨润土:sodiumbentonite7.钙基膨润土:calciumbentonite8.活化膨润土:activatedbentonite9.有机膨润土:organicbentonite10.有效粘土:effectiveclay11.活粘土:activeclay12.枯粘土(死粘土):burnedclay13.白泥:whiteclay14.水玻璃粘结剂:sodiumsilicatebinder,waterglassbinder15.水玻璃波美浓度:Be’concentrationofwaterglass16.水玻璃模数:sodiumsilicatemodulus17.有机粘结剂:organicbinder18.纸浆废液[纸浆残液,亚硫酸盐纸浆废液]:ligninliquor19.油类粘结剂:oilbasedbinder20.干性油:dryingoil21.合脂粘结剂:syntheticfatbinder22.渣油粘结剂:residualoilbinder23.自硬粘结剂[冷硬粘结剂]:coldsettingbinder,nobakebinderself-hardeningbinder24.树脂粘结剂:resinbinder25.热固性树脂粘结剂:thermosettingresinbinder26.热塑性树脂粘结剂:thermoplasticresinbinder27.铸造用树脂:foundryresin28.自硬树脂系[非烘树脂系]:no-bakeresinsystem,self-hardeningresinsystem29.气硬树脂系:gascuredresinsystem30.热硬树脂系:hothardeningresinsystem31.呋喃树脂:furanresin32.酚醛树脂:phenol-formaldehyde(PF)resin33.碱性酚醛树脂:alkalinephenolicresin34.糖醇:furfuryl-alcohol35.游离甲醛含量:freeformaldehydecontent36.游离苯醛含量:freephenolcontent37.粘结效率:bondingefficiency3.4辅助材料1.型砂附加物:sandaddlitives2.煤粉:seacoal3.煤粉代用品:seacoalsubstitutes4.铸型涂料:dressingmoldcoating,paint5.砂型涂料:sandcoating6.模样涂料:patternpaint7.水基涂料:water-basemoldcoating8.非水基涂料:non-aqueouscoating,non-aqueouspaint9.自于涂料:self-dryingdressing10.摊开系数[铺展系数]:spreadingcoefficient11.触变性:thixotropy12.悬浮剂:suspendingagent13.分型剂:partingagent14.脱模剂:strippingagent15.固化剂[硬化剂]:hardener16.有机酯:organicester17.溃散剂:break-downaccelerator,break-downagent18.发热剂:exothermicmixture19.冒口覆盖剂:risercover20.补芯膏:coremud4.5型砂和芯砂1.型砂[造型混合料]:moldingmixture,moldingsand2.芯砂:coresand3.合成砂:syntheticsand4.粘土砂:clay-bondedsand5.天然型砂[天然粘土砂]:naturalmoldingsand,naturallyclay-bondedsand6.红砂:redsand7.面砂:facingsand8.背砂[填充砂]:backingsand9.单一砂:unitsand10.调匀砂:tempersand11.湿型砂:greenmoldingsand,greensand12.煤粉:blacksand13.烂泥砂[嘛泥]:loam14.油砂:oil-bondedsand15.合脂砂:syntheticfattyacidbondedsand16.石墨型砂:graphitemoldsand17.化学硬化砂:chemicalhardeningsand18.自硬砂:self-hardeningsand,no-bakesand19.水泥砂:cementsand20.水玻璃砂:sodiumsilicate-bondedsand21.酯硬水玻璃砂:estercuredsodiumsilicatesand,sodiumsilicate-esterno-bakesand22.树脂自硬砂:no-bakeresinsand,self-hardeningresinsand23.呋喃树脂自硬砂:no-bakefuranresinsand24.酚醛尿烷树脂自硬砂:pep-setno-bakesand,phenolicresinno-bakesand25.酯固化碱性酚醛树脂自硬砂:estercuredalkalinephenolicresinno-bakesand26.磷酸盐自硬砂:phosphateno-bakesand27.流态砂:castablesand,fluidsand28.气硬砂[冷芯盒砂]:coldboxsand,gashardeningsand29.热硬树脂砂:hothardeningresinsand30.覆膜砂:precoatedsand,resincoatedsand31.壳型(芯)树脂砂:shellmold(core)resinsand32.热芯盒砂:hotboxsand33.结球(型砂):agglomeration(moldingsand)3.6型砂性能及试验1.型砂试验:sandtesting2.原砂试验:basesandtesting3.型砂试样:sandspecimen4.型砂膨胀试验:sandexpansiontesting5.型砂高温试验:elevatedtemperaturetestingofsands6.差热分析:differentialthermalanalysis7.型砂试验仪:sandtester8.铸造用标准筛:standardsievesforfoundry9.筛析:screenanalysis10.沉降分选:decantation,elutriation11.型砂强度:sandstrength12.湿强度:greenstrength13.干强度:drystrength14.热强度:hotstrength15.热湿拉强度:hotwettensilestrength16.风干强度:airdriedstrength17.型砂韧度:toughness18.破碎指数:shatterindex19.起模性:liftability20.表面安定性:surfacestabilityindex(SSI)21.残留强度:retainedstrength22.溃散性:collapsibility23.落砂性:knockoutcapability24.砂型(芯)硬度:moldhardness25.紧实度:degreeoframming26.紧实率:compactability27.舂实性:rammability28.流动性(砂):flowability(sand)29.成型性:moldability30.孔隙率:porosity31.透气孔:permeability32.发气量[发气性]:gasevolution33.发气率[发气速度]:gasevolutionrate34.退让性[容让性]:deformabilityrate35.热变形[型砂]:hotdeformation(moldsand)36.吸湿性:moistureabsorption37.粘模性:stickiness38.保存性(型砂):preservability(moldsand)39.可使用时间:benchlife,workingtime40.型砂耐火度:refractorinessofmoldingsand41.微粉含量:micro-grainscontent42.含泥量:claycontent43.含水量[水分]:moisturecontent44.型砂酸碱度值[型砂pH值]:pHvalueofsand45.酸耗值:aciddemandvalue46.灼烧减量[灼减]:lossonignition47.型砂缺陷倾向:defecttendencyofmoldingsand48.胶质价:colloidindex49.膨润值:swellingvalue50.膨胀指数:swellingindex51.吸蓝量试验:methylenebluevaluetest52.有效膨润土量:effectivebentonitecontent53.耐用性[复用性]:durability54.涂刷性:brushability55.覆膜砂熔点:meltingpointofprecoatedsand四、铸造工艺设计及工艺装备4.1基本术语1.铸造性能:castability2.流动性(金属):fluidity(metal)3.充型能力:mold-follingcapacity4.充型流速[浇注]:deliveryrate,pouringrate5.充型时间:fillingtime6.浇注温度:pouringtemperature7.比浇注速度:specificpouringrate8.浇注时间:pouringtime9.平衡分配系数:equilibriumdistribution,equilibriumpartitionratio10.凝固:solidification11.凝固温度范围:solidificationrange12.凝固时间:solidificationtime13.均衡凝固:proportionalsolidification14.同时凝固:simultaneoussolidification15.顺序凝固[方向凝固]:directionalsolidification16.无溶质再分配凝固[无偏析凝固]:partitionlesssolidification,segregationlesssolidification17.收缩:contraction18.液态收缩:liquidcontraction19.凝固收缩:solidificationcontraction20.固态收缩:solidcontraction21.液-固收缩:liquid-solidcontraction22.自由收缩:freecontraction23.受阻收缩:hinderedcontraction24.收缩余量:shrinkageallowance25.缩前膨胀[共晶石墨化膨胀]:eutecticgraphitizingexpansion26.收缩应力:contractionstress27.热应力:thermalstress28.相变应力:phasechangestress,transformationstress29.铸造应力:castingstress30.残留应力[残余应力]:residualstress31.合金线收缩率[自由线收缩率]:alloylinearcontraction,freelinearcontractioncoefficient32.铸件线收缩率:castinglinearcontractioncoefficient,castinglinearshirinkagecoefficient33.热裂倾向性:tendencytohottearing4.2铸件工艺设计1.铸造工艺设计:castingprocessdesign2.铸造工艺计算机辅助设计[铸造工艺CAD]:computer-aideddesignofthecastingprocess,castingprocessCAD3.实体造型:constructivesoildgeometry,solidmodeling4.充型分析:moldfillinganalysis5.铸造工艺装备设计:foundrytoolsdesign6.铸造工艺图:foundrymoldingdrawing7.铸造工艺卡:foundryprocesscard8.铸型装配图:moldassemblydrawing9.铸件图[毛坯图]:moldassemblyroughcasting10.铸造工艺设备:preparationforcastingtechnique11.铸件设计:castingdesign12.铸件基准面:referencefaceformachiningofcasting13.铸合结构:castfabricatedconstructure14.分型面:moldjoint,moldparting,partingface15.不平分型面:irregularjoint,irregularparting,matchparting16.阶梯分型面:steppedjoint,steppedparting17.过渡角:transitionangle18.分型负数:jointallowance,partingallowance19.浇注位置:pouringposition20.工艺补正量:designmodification,moldingallowance21.吃砂量:moldthickness22.补贴:pad23.交接壁:intersection24.十字交接[Ⅹ形交接]:x-junction25.内圆角[圆角]:fillet26.热节:hotspot27.铸筋[铸肋]:ribs28.加强筋[加强肋]:stiffeningribs29.冷铁:densener,chill30.外冷铁:surfacedensener31.内冷铁:internaldensener32.暗冷铁:coatedchill,indirectchill33.强制冷却:forcedcooling34.起模斜度:patterndraft35.上型[上箱]:cope,toppart36.下型[下箱]:bottompart,drag37.型冷时间:moldcoolingtime38.型腔:moldcavity39.造型余量:moldingallowance40.砂芯设计:sandcoredesign41.芯头:coreprint42.芯头间隙:coreprintclearance43.芯头斜度:coretaper44.芯座:coreseat45.定位芯头:locatingprint46.加大芯头:enlargedcoreprint,strengthenedcoreprint47.工艺孔:technologicalhole48.铸件凝固数值模拟:numericalsimulationofcastingsolidification49.前处理:pre-processing50.潜热处理:latentheattreatment51.网格剖分:enmeshment,meshgeneration4.3浇冒口系统1.浇注系统:gatingsystem,runningsystem2.浇注系统设计:designofgatingsystem3.浇道比:gatingratio4.封闭式浇注系统:chokedrunningsystem,pressurizedgatingsystem5.半封闭式浇注系统:enlargedrunnersystem6.开放式浇注系统:non-pressurizedgatingsystem,unchokedrunningsystem7.阶梯式浇注系统:stepgatingsystem8.缝隙式浇注系统:slotgatesystem9.离心集渣浇注系统:whirlgatedirttrapsystem10.阻流浇注系统:chokedrunnersystem11.冒口浇注系统:feederheadgating,risergating12.顶注式浇注系统:topgatingsystem13.雨淋式浇注系统:showergatesystem14.底注式浇注系统:bottomgatingsystem15.中注式浇注系统:parting-linegatingsystem16.垂直浇注系统:verticalgatesystem17.等流量浇注系统:equal-volumepressurizedsystem,flow-rateequalizedgating18.阻流截面:chokedarea19.大孔出流:largeorificedischarge20.浇口盆[外浇口]:pouringbasin21.浇口塞:blanking-offplug22.浇口杯:pouringcup23.直浇道:sprue24.直浇道窝:spruebase25.横浇道:runner26.集渣横浇道:skimrunner27.集渣装置(浇注系统):dirttraps(ingatingsystem)28.反应室(浇注系统):reactionchamber(ingatingsystem)29.内浇道:ingate30.压边浇口:liprunner,kissrunner31.牛角浇口:horngate32.挡渣片:bafflecore33.过滤片[过滤网]:filterscreen,strainercore34.冒口:riser,feederhead35.明冒口:openriser36.暗冒口:blindriser37.侧冒口:sideriser38.热冒口:hotriser,hottop39.保温冒口:insulatingriser40.发热冒口:exothermicriser41.电热冒口:electricarcfeed42.压力冒口:pressureriser43.发气压力冒口:gas-deliveredpressureriser44.大气压力冒口:atmosphericriser45.易割冒口:knock-offhead46.离心集渣冒口:whirl-gateriser47.冷冒口:coldriser48.出气冒口[出气口]:flowoff,pop,riservent,whistler49.冒口设计:riserdesign50.内接圆法:inscribedcirclemethod51.模数计算法(冒口):modulicalculationmethod52.周界商:perimetrischenquotient53.冒口效率:riserefficiency54.补缩:feeding55.有效补缩距离:effectivefeedingdistance,feedingzone56.补缩通道:feedingchannel57.反补缩:inversefeeding58.冒口根:riserpad59.冒口颈:riserneck60.冒口圈:feederbush,riserbush61.冒口套:heatinsulatingfeedersleeve62.冒口窝:riserbase63.冒口高度:riserheight64.易割片:knockoffcore,washburncore4.4铸造工艺设备1.铸造工艺设备:foundrytoolsequipment2.模板:patternplate3.组合模板:compositepatternplate4.双面模板:matchplate5.单面模板:singlefacepatternplate6.模板图:patternplatedrawing7.模板设计:patternplatedesign8.缩尺[模样工放尺]:pattern-maker'srule,shrinkagerule9.放样[伸图]:hotdimensionaldrawing,layout10.模底板:patternmountingplate11.模样[铸模、模]:pattern12.祖模:grandmasterpattern13.母模:masterpattern14.金属模:metalpattern15.木模:woodenpattern16.石膏模:plasterpattern17.塑料模:plasticpattern18.骨架模:skeletonpattern19.单位模:loosepattern20.整体模:one-piecepattern,solidpa
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