ABB XT和XEX系列电机选型技术样本手册

—BALDOR-RELIANCE®NEMAMOTORSSevereDutyXTandXEXseries2SEVEREDUTYXTANDXEXSERIES—LocalmanufacturingandcustomerserviceMorethan100yearsago,wesetouttobuildaEveryyear,thousandsofcustomersmakethebettermotor,andthat’sstillourgoal.Today,ABBischoicetotrustABB.Yoursuccessisoursuccess,theworld’snumber-onemanufacturerofNEMAandweworkwithyoueverystepofthewaytomotors,andwe’reproudtosupportyoulocallywithdeliveramotorthatexceedsyourexpectations.WetheBaldor-Relianceproductbrand.WhenyouprovideasimplifiedapproachtoprovidingchooseanABBBaldor-Reliancemotor,yougetaindustry-specificsolutions,withnext-generationproductproducedintheUSAandbackedby100products,shorterleadtimesandtheabilitytoyearsofheritage.Ourmotorsaredesignedandoutpaceothermotormanufacturerswithfaster,builtrighthere–inArkansas,Georgia,Mississippimoreefficientoutputandsupportservices.andOklahoma–andourproductionfacilitiesarecommittedtoqualityanddependabilitysothatweThevoiceofourcustomersdrivesourstrategy.Youcanprovideyouwithareliablemotoreverytime. aretheenginethathelpsguidedecisionsinourbusiness.WestrivetokeepyourapplicationsOurteamunderstandsthechallengesyoufacetorunningsafely,reliably,effectivelyandsustainably,stayproductiveandprofitablewhilemeetingtheandwelookforwaystocontinuouslycreatevaluedemandsofindustryandgovernmentregulations.andprovideaworld-classcustomerexperience.WerealizetheimportanceofAmericanproductstoThesamepassionandprideyouputintoyourmanyofourcustomers,andwecanhelpyoubusiness,weputintoeverymotorwemake.Younavigatethestandardsandregulationsinthedon’tsettleforsecondbest,andneitherwillwe.industriesinwhichyouoperatetoprovideyouwiththerightproductwhenyouneedit. 3—AcompletelineofSevereDutyproductsXTandXEX,there’suncompromisedqualityinboth.Whenitcomestoperformance,theXTisourversatileoptiontowhattheindustryexpectsas“SevereDuty”–whiletheXEXisourpremiumseveredutymotorthatperformslikenoneotherintheindustry.DesignedandbuiltintheUSALeadingsupplierofNEMAmotorsSevereDutyXEXHeavy-dutycast-ironconstructionSevereDutyXTEnhancedingressprotectionandAvailablewithcorrosion-ABBAbility™forresistantfinishconditionmonitoring4SEVEREDUTYXTANDXEXSERIES—Protectionvs.performanceWhatisprotection?Whatwecansee•Paint•Sealingsystem•Gaskets•Enclosurematerial•Drains•ClearnameplateinformationWhatisperformance?Hidden,butprovidescustomerbenefit•Vibrationlimits•Lowoperatingtemperature•Capableofwithstandingvoltagespikes•UseonVariableSpeedDrive•Insulationlife•Bearinglife5—Baldor-RelianceSevereDutylineUniquelysuitedforeveryruggedapplicationSevereDutyproductlineNEWIEEESevereDuty661XL/CrusherSevereIEEE841XL*RPMXE841XLXEX/ECPIEEE841*DutyDutyXTP-base*Framesizesfromstock143T-449T143T-588143T-449T184T–365T184T–588215-405182-365ElectricalfeaturesBaldor-Reliancemotorsmeetorexceedallefficiency•••••••requirementsforUS,CanadaandMexicorequirementsEfficiencyEfficiencytwotofourlevelsaboveNEMApremium,up•toIE5efficiencywhenrunacrossthelineNEMADesignBtorquesasaminimum••••••TorqueNEMADesignA:HightorquedesignexceedDesignC•230/460voltthru100hp,460volts125hpandhigher•••Voltage460volts•••••••575volts•••1.15servicefactorcontinuous••••••Service1.25servicefactorupto100Hp,1.15servicefactorfactorand•over100Hp-continuoustemp.riseClassFinsulationwithClassBrise@1.0servicefactor•••••ClassH•InverterSuitableforinverteruseperNEMAMG1Part31.4.4.2•••••••MechanicalfeaturesIPenclosureIP54IP55/66IP56IP56IP55/66IP55IP55Castironframe•••••••Allcastironconstructionincludingendplates,conduitConstructionboxandfancover(586/7frameshavefabricatedsteel•••••fancovers)AllhardwareisSAEzincplated•••••••Diagonallysplit,oversizedrotatable conduitbox(easeConduitbox••••••ofconnectionandroomforspaceheaterleads)Colorleads•••••••LeadsLeadseparatinggasket–nippledesign••••••T-drainstoremovecondensation••••••ExtendedZerkfittingsonallsizes••••••durabilityProtectivecoatingonrotorandstator••••••Phasepaper&coilheadlacing•••••••Regreaseablebearings–PLSsystem••••Ballbearingdesigns–samesizebearingsonbothends••••Bearings&lubricationOversizedballbearingsupto50Hp,ballandrollerbearingdesigns60Hpandup.586/7/8framesinclude•oversizedrollerbearingsonDE.Corrosionresistant2partepoxypaintsystem,Paint•••••••exceeding300hrs.saltfogtestperASTMB117OtherkeyfeaturesVibrationtestingasstandard•••Coronainceptiontesting•••••••CertificationsDocumentedfinalmotortest–shipswithmotor•••andtestsUL®recognized,CSAcertifiedmarkings•••••••MeetsandexceedsIEEE841andIEEE45•••Heavydutygroundinglugsonframe••••••SafetyVerticalliftingprovisionsforeaseofinstallation••ClassI,Division2 (GroupA,B,C,,D)onstandard••••••NEMAframesNameplateStainlesssteelembossedraisedlettering••••••informationStainlesssteellaseretchedlettering•Turn-downratiosonnameplate•••••••ABBAbilitySmartSensorready•••••••ReliabilityDesignedandbuiltintheUSA•••••••Warranty-inyearsfromdateofmanufacture3355355*ThesemotorsaredesignedtomeetandexceedtherequirementsofIEEEStd.8416SEVEREDUTYXTANDXEXSERIES—NEWXTseriesSevereDutymotorsNon-sparkingfandesignColorleadcablesDiagonallysplitoversizedrotatableconduitboxforeaseofconnection7Division2markingsClassI,GroupA,B,C,DLaser-etchedinverter-dutynameplateCertificationsPhase-paperandcoillacing(laceeachturn)provideshigherinsulationbetweenphasesandmoremechanicalrigidityDynamicallybalancedtoachievevibrationlevelsSealedbearingsbelowhalfNEMAthrough250framerequirements8SEVEREDUTYXTANDXEXSERIES—SevereDutyXTTheRIGHTsolutionYouneedamotorthatperformsatitsbestineventhemostextremeconditions,andABB’sBaldor-RelianceSevereDutyXTSeriesdelivers.Withruggedcastironframes,conditionmonitoringcapabilityandthemostoptionsrightofftheshelf,XTseriesmotorsgiveyouexactlywhatyouneedtokeepyourbusinessmoving,safelyandreliably.XTmotorsaredesignedandbuiltintheU.S.bytheworld’s#1NEMAmotormanufacturer,sothey’reavailableforfastdeliveryandinstallation.Chooseamotorwithareputationforqualitythatneverbacksdown.IP54FootmountedC-FacefootmountedC-Facefootless—Drop-infeaturesforfast,easyinstallationSameelectricalfeatures•InverterDuty•Division2nameplateforsinewave Samemechanicalfeatures•Castironconstruction•NEMAframesizes,bearingsandlubricationarethesameMoreindustryexperience•Bettercoating•Bettersealingdesign•Enhancedsafetyfeatures9—FeaturesthatimproveoverallperformanceCustomerbenefitABBofferingFeaturesthatmatterVersatilityInverterDutyTurndownratiosonnameplateOff-the-shelffeaturesthatReducedvoltageoptionscanbeusedendoftheline(usableat208V)makethismotorversatileforquickturnaroundandsuitableCanuseboth50/60Hzforvarietyofapplications.F1/F2installationflexibilityAvailablefromstockCast-ironframesforallsizesExtendedmotorlifeBalancedtohalfNEMAvibrationIngressprotection(IP54)2-partepoxypaintforcorrosionprotectionClassFinsulationwithClassBriseatfullloadPerformanceenhancingfeatures1.15servicefactorforoverloadprotectionthatmakeBaldor-Reliancethe#1brandinNEMAmotors.T-drainsPhase-paperandcoillacing(laceeachturn)provideshigherinsulationbetweenphasesandmoremechanicalrigidityZincplatedhardware3-yearwarrantySafetyGroundinglugsinconduitboxforeaseofconnectingleadsSafetyisour#1prioritywithLiftingprovisionscastedinforlargerframesizes(400-440frame)saferinstallation,connectionandSuitableforhazardouslocations(ClassI,Div.2)operationmakingourmotorsthemostreliableintheindustry.Non-sparkingfansABBAbilityreadyforremoteconditionmonitoringEaseofmaintenanceOversizedconduitboxesWithmaintenanceinmind,Colorleadsforeaseofconnectionwe’vedesignedourXTmotorsStandardSAEhardwaretobeeasytoinstall,connect,andconductmaintenanceonZerkfittings(280frameandabove)forextendedperformance.LaseretchednameplateSuitableforSmartSensor(ABBAbility)Testingandcertification300+hoursaltspraytestonpaintCoronainceptiontestingAtrustedbrandthatprovidesURcomponentproofofqualityanddurability.CSA(ClassI,Division2,NRTLcertifiedforhazardouslocations)NEMApremiumefficientmotor10SEVEREDUTYXTANDXEXSERIES—XEXSeriesSevereDutymotorsEmbossedstainlesssteelnameplateCast-ironfancoverNon-sparkingfandesignSAEzincplatedhardwareAllmotorleadshaveacoloredleadandleadseparatorEnlargedconduitbox11StainlesssteelembossednameplateClassI,Division2,GroupA,B,C,DmarkingsCertificationsHigh-strengthcastironframeisdesignedtoreducevibrationandassureaccuratemountingdimensionsAllinternalrotorstator,andshaftDurablecastironshieldsurfacesareepoxycoatedmachinedtoclosetolerancesforbearingandrotorDynamicallybalancedtoachievevibrationlevelsbelowhalfNEMArequirementsCastironbearinginner-Neoprenev-ringslingersatcapsprovideaccuratebothdriveendandfanendtoalignmentandpreventensurebearingprotectionfromcontaminationcontaminants12SEVEREDUTYXTANDXEXSERIES—SevereDutyXEXPerformanceandProtectionforanyapplicationChallengingenvironmentsanddifficultconditionsrequireamotorthatdeliverspeakperformance,rainorshine,withoutdisruptions.BetweenXTandIEEE841istheBaldor-RelianceSevereDutyXEXmotor.XEXmotorsprovidessafe,dependableoperationandreducedenergyconsumptioninthetoughestapplications.Builtwithaheavy-dutycastironenclosureandregreasablebearingstomaximizemotorlife,XEXmotorscantakeanythingyouthrowatit. IP55Stock:coversAdjustable:mostapplicationsMultipleconfigurationmountingModifiable:FullyCustom:EndlessstaffedandarrayofsolutionscertifiedshopanddesignshousesavailablePerformanceProtectionBuilttoconquerdemandingapplications.Wedonotcompromise.DesignedtowithstandagainstseveredutyFullcastirondesignisacrossallframesizesandapplicationswithdemandingservicefactorneeds.parts.Fromtheframeandendplate,downtotheconduitboxandinternalparts.Extendedlife.Superiordesignallowsthemotortoruncooler.Controlofyourequipment.Regreasableopenbearingsfacilitatemaintenance,Flexibleoperation.andincreasethelifeofthemotor.PremiumdesignallowsthemotortoperformefficientlyacrossthelineorpairedwithaVFD.It’sthedetailsthatcounts.Threadedconduitboxandleadseparatorgasketworktogethertokeepcontaminantsoutandkeepinteriorclean.13—FeaturesthatimproveoverallperformanceCustomerbenefitABBofferingFeaturesthatmatterVersatilityInverterDutyTurndownratiosonnameplateOff-the-shelffeaturesthatReducedvoltageoptionscanbeusedendoftheline(usableat208V)makethismotorversatileforCanuseboth50/60Hzquickturnaroundandsuitableforvarietyofapplications.F1/F2installationflexibilityShaftgroundingavailableifDivision2certificationisremovedAvailablefromstockExtendedmotorlifeCast-ironconstructionthroughoutBalancedtohalfNEMAvibrationIngressprotection(IP55)2-partepoxypaintforcorrosionprotectionClassFinsulationwithClassBriseatfullloadPerformanceenhancingfeatures1.15servicefactorforoverloadprotectionthatmakeBaldor-ReliancetheT-drains#1brandinNEMAmotors.OversizedbearingsonbothendsProtectivecoatingonrotorandstatorPhase-paperandcoillacing(laceeachturn)provideshigherinsulationbetweenphasesandmoremechanicalrigidityZincplatedhardware3-yearwarrantySafetyGroundinglugsforeaseofconnectingleads,notnecessarytodrillandtap(forbothconduitboxandframe)Safetyisour#1prioritywithLiftingprovisionscastedinforlargerframesizes(400-440frame)saferinstallation,connectionandLeadseparatinggasketoperationmakingourmotorsthemostreliableintheindustry.Suitableforhazardouslocations(ClassI,Div.2)Non-sparkingfansABBAbilityreadyforremoteconditionmonitoringEaseofmaintenanceEmbossedstainlesssteelnameplateOversizedconduitboxesWithmaintenanceinmind,Regreasableopenbearingsfacilitatemaintenanceandincreasewe’vedesignedourXEXmotorsthelifeofthemotortobeeasytoinstall,connect,Colorleadsforeaseofconnectionandconductmaintenanceonforextendedperformance.StandardSAEhardwareZerkfittings(250frameandabove)SuitableforSmartSensor(ABBAbility)Testingandcertification300+hoursaltspraytestonpaintVibrationtestingCoronainceptiontestingAtrustedbrandthatprovidesULlistedproofofqualityanddurability.URcomponentCSA(Division2,NRTLcertifiedforhazardouslocations)NEMApremiumefficientmotor14SEVEREDUTYXTANDXEXSERIES—ABBAbilityconditionmonitoringforhazardouslocationsTheABBAbilitySmartSensorforhazardousareasmonitorsthehealthandperformanceofrotatingmachinesoperatinginexplosiveatmospheres.SensorfeaturesCertifiedforhazardousareasTheABBAbilitySmartSensorforhazardousareasisdesignedforharshenvironments.ItsenclosurewithstandshighvibrationlevelsandprotectsthesensorfromdustandwateringressandisratedIP66/67.ThesensoriscertifiedforATEX,IECEx,andNEC500,makingitcompliantwiththestrictestrequirementsforequipmentoperatinginexplosiveatmospheres.HealthchecksBasedonABB’sextensiveknow-how,advancedalgorithmsareusedtoanalyzethedataandproducemeaningfulinformationsuchastemperature,vibration,load,numberofstartsandmore.ThesensorsendsthisinformationdirectlytoasmartphoneorgatewayandtoadedicatedABBAbilitySmartSensorportal.Dataisalsotrackedovertimefortrendanalysis.(FormoreinformationonABBAbilitysmartsensors)PartinformationPartnumberDescriptionApplicationMotorSmartSensorforhazardousareaswith3AFP9234751RibbedcooledorfinnedcastironmotoraluminumbracketmountingtoolMotorSmartSensorforhazardousareas3AFP9225986Rolledsteel/roundbodymotorwithflatmountmountingtoolMotorSmartSensorforhazardousareas3AFP9234757withoutanymountingtool3AFP9253862Flatmountmountingtool3AFP92538645yearsubscription3AFP91914362yearsubscription3AFP91277071yearsubscription15—ABB,yourglobalvaluepartnerPartneringwithABBgivesyouaccesstosomeoftheworld’smostinnovativetechnologyandthinking.GlobalreachEnergyefficiencyABBoperatesinover100countrieswithABBhaswhatittakestohelpeveryindustryitsownmanufacturing,logisticsandsalesandapplicationreachnewlevelsofefficiencyoperationstogetherwithawidenetworkofandenergysavingsevenunderthemostlocalchannelpartnersthatcanquicklyresponddemandingconditions.Combiningthebesttoyourneeds.Theybringourproductsandavailablematerialswithsuperiortechnology,servicesstraighttoyourfrontdoor.TheABBourmotorsaredesignedtooperatereliablychannelpartnershavein-depthknowledgenomatterhowchallengingtheprocessoroflocalmarketsandareconversantwiththeapplication,andtohavelowlifecyclecosts.definedABBproductsandprocesses.—ABBMotorsandMechanicalInc.5711R.S.Boreham,Jr.StreetFortSmith,AR72901Ph:1.479.646.4711new.abb.com/motors-generators9AKK10815105.2021Litho5,000