盖米1436_gb[1]

1436 CPos Front view Construction The GEMÜ 1436 cPos is a digital electro-pneumatic positioner with an optional integrated process controller for the control of liquids, gases and steam in conjunction with pneumatically operated process valves. The positioner exactly adjusts the stroke of the process valve. When using the optional process controller the signals from a process sensor (e.g. flow, level, pressure, temperature) are detected and the media adjusted accor- ding to the specified set value. A membrane key-pad and backlit display are on the front of the housing whilst pneumatic and electrical connections are on the rear. Integrated pneumatic throttles enable the control air to be regulated in a way that the positioner can be set to suit different valve actuators and operating times. Features For use with single and double acting linear and quarter turn actuators• Multi point calibration for optimum valve adaptation• Process and position controller are synchronized with each other • Parameterisation during operation• Optimized initialisation and valve control (speed• AP function) Choice of direct mounting to process valve or remote mounting• Advantages Digital inputs (option) for variable function control for automation• Field bus interfaces e.g. Profibus DP, DeviceNet (option)• No air consumption when idle• Simple mounting to various valve actuators• Access rights via different user levels• Integrated webserver• Simple commissioning and versatile operating facilities • - fascia buttons - PC connection with Internet browser MS® Internet explorer e.• sy-com interface for connecting a industrial modem bluetooth module (option)• Intelligent Positioner and integrated process controller 2 1436 Technical data General information Protection class to EN60529 IP 65 Weight approx. 600 g Dimensions L x W x H see pages 6-8 Mounting position optional Special feature Safety function during air or power supply failure (see table on page 10) Directives EC low voltage directive 73/23/EEC EMC directive 89/336/EEC Emission of interference EN 50081-1 Immunity to interference EN 61000-6-2 Functions - Positioner + process controller combined and synchronized with each other - Automatic or manual optimizing initialisation - Multiple point calibration for optimized valve control - Diagnosis, alarm messages - Operation possible when controller is active - 3 parameter sets can be saved and reloaded - 3 user levels (access authorization) - Operating hours counter, event list (for details see operating instructions) - Digital inputs (option) for variable function control for automation Controller information Positioner Deviation ≥ 0.1% (adjustable) PD parameters adjustable Initialisation automatic or manual Process controller can be connected (with device version PA 01) Type of controller continuous controller PID parameters adjustable Parameterization at the device: menu selection con- text sensitive or help texts at the PC: Internet Browser MSIE Operating and display elements Text display 2-line display with 16 digits each background light LED Profibus status (only with field bus option code DP) Buttons 4 fascia membrane protected buttons Interfaces PC Interface RS 232 with PPP protocol for Internet Browser MSIE Field bus Profibus DP V1 Profibus Interface - certified DeviceNet Operating conditions Ambient temperature 0 ... +60°C Storage temperature 0 ... +60°C Control medium Quality classes to DIN ISO 8573-1 Dust content Class 3 (max. particle size 5 µm) (max. particle density 5 mg/m³) Pressure dew point Class 4 (max. pressure dew point 3°C) Oil concentration Class 5 (max. oil concentration 25 mg/m³) Air supply 1.5 to 7 bar Air consumption 0 l/min (when idle) Air output 100 l/min / 180 l/min depending on version Materials Housing cover PSU Housing base PP 30 Travel sensor integrated in directly mounted version Linear version Stroke 0-30 / 0-50 / 0-75 mm Resistance R 3 / 5 / 5 kΩ Minimum stroke ≤ 8% of the travel length Quarter turn version Angle of rotation 0-93° Resistance R 3 kΩ Electrical data Power supply Power supply UV = 24 V DC ± 10% Power consumption for flow rate code 01 Ityp = 100 mA (@ 24 V DC) for flow rate code 02 Ityp = 140 mA (@ 24 V DC) Input signals Analogue inputs Set value 0/4 - 20 mA (selectable) Input resistance 120 Ω Actual value, external 0/4 - 20 mA (selectable) Input resistance 120 Ω (for device version code PA01) External travel sensor RG 1 - 10 kΩ (for travel length code S01) Digital inputs Function selectable (ON, OFF, safety position, loading of parameter set) Integrated digital inputs 2 inputs (use of analogue inputs1) Voltage Urated = 24 V DC Level “Logical1” 14 V DC ≤ UH ≤ 28 V DC Level “Logical0” 0 V DC ≤ UL ≤ 8 V DC Input current Ityp = 18 mA (@ 24 V DC) Optional digital inputs 2 inputs Voltage Urated = 24 V DC Level “Logical1” 14 V DC ≤ UH ≤ 28 V DC Level “Logical0” 0 V DC ≤ UL ≤ 8 V DC Input current Ityp = 2.5 mA (@ 24 V DC) Output signals Analogue outputs Actual value position feedback 4 - 20 mA Digital outputs Number 2 relay outputs Switching voltage = UV Switching current ≤ 0.5 A Function selectable (position, set values, actual value) Electrical connection Voltage + input/output signals 3 x M12 plug, 5-pin (see connection kit page 11) Travel sensor connection 1 x M12 socket, 5-pin (for travel length code S01) 1) Analogue inputs can be used as digital inputs by external wiring with a resistor according to the operating instructions and software function. 3 1436 Order data positioner Note: Mounting kit 1436 S01 Z... / 4231 S01 Z... (plastic spindle, spring, threaded adapter, if applicable) depends on the valve type. Please order separately specifying valve type, DN and control function. Please order air connections 1440 (fittings for 6 mm tube) if required, (double acting = 2x). Connection kit 1436 S02 Z... (connector plug). Please order separately! Parts required for direct mounting Field bus Code Without field bus 000 DeviceNet DN Profibus-DP DP Action Code Single acting 1 Double acting 3 Device version Code Position controller SA01 Position + process controller PA01 Options Code Without options 00 2 additional digital inputs 24 V DC 01 not possible with Profibus DP and DeviceNet version Bluetooth interface integrated 02 2 additional digital inputs 24 V DC 03 Bluetooth interface integrated not possible with Profibus DP and DeviceNet version Flow rate Code Q = 100 l/min 01 Q = 180 l/min (only single acting) 02 Travel length Code Potentiometer, 30 mm length 030 Potentiometer, 50 mm length 050 Potentiometer, 75 mm length 075 Rotary potentiometer, 90° 090 For external potentiometer, S01 M12 connector, 5-pin Note: The required travel length depends on the max. stroke of the process valve and must be selected accordingly. Order example 1436 000 Z 1 SA01 00 01 030 Typ 1436 Field bus 000 Accessory Z Action (code) 1 Device version (code) SA01 Options (code) 00 Flow rate (code) 01 Travel length (code) 030 Linear actuators GEMÜ 1436...030/050/075 (positioner) GEMÜ 1436 S01 Z... (mounting kit for travel sensor) GEMÜ 1440... (air connections) GEMÜ 1436 S02 Z... (electrical connection kit ) Quarter turn actuators GEMÜ 1436...090 (positioner) GEMÜ 4231 S01 Z... (mounting kit for travel sensor) GEMÜ 1440... (air connections) GEMÜ 1436 S02 Z... (electrical connection kit ) 4 1436 Mounting kits for linear actuators Remote mounting GEMÜ 4232 (travel sensor) GEMÜ 4232 S01Z (mounting kit for travel sensor) GEMÜ 1446 000 ZMP (mounting bracket for wall mounting) Order data 4232 000 Z 14 030 05M0 4001 Type 4232 Field bus 000 Accessory Z Housing material (code) 14 Travel length (code) 030 Cable length (code) 05M0 Cable connection (code) 4001 Note: Mounting kit 4232 S01 Z... (distance piece, mounting bracket) depends on the valve type. Please order separately specifying valve type, DN and control function. Please order air connections 1440 (fittings for 6 mm tube) if required (double acting = 2x) Weggeber (Linearantrieb)Travel sensor (linear actuator) Parts required for remote mounting to linear actuators GEMÜ 1436...S01 (positioner) GEMÜ 4232...4001 (travel sensor) GEMÜ 4232 S01 Z... (mounting kit for travel sensor) GEMÜ 1440... (air connections) GEMÜ 1446 000 ZMP (mounting bracket for wall mounting) GEMÜ 1436 S02 Z... (electrical connection kit) Cable length Code Length 2.0 m 02M0 Length 5.0 m 05M0 Others on request Cable connection Code M12 cable plug, straight, 5-pin, plastic 4001 Housing material Code PP coated 05 Aluminium, black, anodized 14 PVDF coated (suitable for High Purity) 20 Travel length Code Potentiometer, 30 mm length 030 Potentiometer, 50 mm length 050 Potentiometer, 75 mm length 075 5 1436 Remote mounting Mounting kits for quarter turn actuators GEMÜ 1446 000 ZMP (mounting bracket for wall mounting) GEMÜ 4231 (travel sensor) GEMÜ 4231S01Z (mounting kit) Note: Mounting kit 4231 S01 Z... (distance piece, mounting bracket) depends on the valve type. Please order separately specifying valve type, DN and control function. Please order air connections 1440 (fittings for 6 mm tube) if required (double acting = 2x) Order data 4231 000 Z 14 030 05M0 4001 Type 4231 Field bus 000 Accessory Z Housing material (code) 14 Travel length (code) 030 Cable length (code) 05M0 Cable connection (code) 4001 Travel sensor (quarter turn actuator) Parts required for remote mounting to quarter turn actuators GEMÜ 1436...S01 (positioner) GEMÜ 4231...4001 (travel sensor) GEMÜ 4231 S01 Z... (mounting kit for travel sensor) GEMÜ 1446 000 ZMP (mounting bracket for wall mounting) GEMÜ 1436 S02 Z... (electrical connection kit) Housing material Code PAI XF Travel length Code Potentiometer, 90° 090 Cable connection Code M12 cable plug, straight, 5-pin, plastic 4001 Cable length Code Length 2.0 m 02M0 Length 5.0 m 05M0 Others on request 6 12 3 X 10 G 1/8 42 ,3 G 1/8 G 1/8 20 ,2 90 41,5 90 26,5 M 16x1 SW 27 Hu b X1 X2 X3 1436 Positioner dimensions [mm] Travel length Dimension X (stroke in mm) 030 10.3 050 32.5 075 57.3 Front view Top view Rear view Side view (from left) St rok e 7 1436 SW32 M 22x1,5 24 ,5 60 35 35 15 ø6,2 115 92 60 3 ø22,5 SW 32 90 12 3 Ansicht X X 90 ø52 Fastening nut M22 x 1.5 Mounting bracket for wall mounting of positioner GEMÜ 1446 000 ZMP Accessories for remote mounting GEMÜ 1446 000 ZMP (Mounting bracket for wall mounting) Dimensions - Positioner for remote mounting Dimensions - Positioner for quarter turn actuators View X 8 1436 30 x1M16 10 X H u b AlMgSi 0.5 F34 NBR C D 30 ø29,5 W H A B PAI POM Stroke Shaft height WH Hole spacing D A B C 20 80 40 59 100 30 80 50 69 100 50 130 70 89 150 Materials and dimensions - Rotary travel sensor GEMÜ 4231 incl. bracket (mm), remote mounting Materials and dimensions - Travel sensor GEMÜ 4232 for linear actuators (mm), remote mounting Pre-fitted cable lengths for remote mounting: 2 m, 5 m up to max. 20 m Housing material: Aluminium Travel length Dimension X (Stroke in mm) 30 62.2 50 84.2 75 109.2 Housing material: PVDF or PP Travel length Dimension X (Stroke in mm) 30 69.6 50 91.6 75 116.6 PP 30% glass fiber reinforced Stroke 9 1436 X1 X3 X2 B-coded 1 25 34 1 2 5 34 1 25 34 X1 X3 X2 B-coded 1 25 34 1 2 5 34 1 25 34 B-coded X1 X3 X2 B-coded 1 25 34 1 2 5 34 1 25 34 Connection PIN Signal name X2 1 I+, actual value output 4-20 mA B-coded 2 I-, actual value output internal supply; active M12 plug 3 RxD, Receive Data, RS 232 esy-com 4 TxD, Transmit Data, RS232 Interface 5 GND, RS232 } } Electrical connection - Standard version Connection PIN Signal name X1 1 Uv, 24 V DC supply voltage A-coded 2 Make-contact, output K1, 24 V DC M12 plug 3 Uv, GND 4 Make-contact, output K2, 24 V DC 5 Digital input 1 (optional) Connection PIN Signal name X3 1 I+, set value input A-coded 2 I-, set value input M12 plug 3 I+, actual value input 4 I-, actual value input 5 Digital input 2 (optional) Electrical connection - Field bus Profibus DP Connection PIN Signal name X1 1 n.c. M12 plug 2 RxD / TxD-N B-coded 3 n.c. 4 RxD / TxD-P 5 Shield Connection PIN Signal name X2 1 Uv, 24 V DC supply voltage M12 plug 2 n.c. A-coded 3 GND 4 n.c. 5 n.c. Connection PIN Signal name X3 1 BUS-VDC, +5V DC M12 socket 2 RxD / TxD-N B-coded 3 DGND 4 RxD / TxD-P 5 Shield DeviceNet Connection PIN Signal name X1 M12 plug A-coded 1 Uv, 24 V DC supply voltage 2 n.c. 3 GND 4 n.c. 5 n.c. Connection PIN Signal name X2 M12 plug B-coded 1 n.c. 2 n.c. 3 n.c. 4 n.c. 5 n.c. Connection PIN Signal name X3 M12 plug A-coded 1 Shield 2 V+ 3 V- 4 Can H 5 Can L 10 1436 1 V2 3 V5 V1V4 V3 24 X4 2 3 1 Pneumatic connection Connection DIN ISO 1219-1 Description P 1 Air supply connection G1/8 R 3 Venting connection G1/8 with silencer V1 V1 Air throttle for A1 V2 V2 Outgoing air throttle for A1 V3 V3 Outgoing air throttle for A2 V4 V4 Air throttle for A2 V5 V5 Non-return valve A1 2 Working connection for process valve c.f. 1+2/3 (opening) A2 4 Working connection for process valve c.f. 3 (closing) Electrical connection - Version with external actual value potentiometer Connection PIN Signal name X4 1 U+ , Potentiometer signal voltage Plus A-coded 2 U , Potentiometer signal output M12 socket 3 U- , Potentiometer signal voltage Minus 4 n. c. 5 n. c. 11 1436 Connection kit * X1 and X3 with Profibus DP version: B-coded ** X2 with Profibus DP version: A-coded Safety function Error code Error Outlet A1 Outlet A2 1 Electrical power supply failure Single acting: ventedDouble acting: vented Single acting: not available Double acting: pressurized 2 Pneumatic supply failure Single acting: ventedDouble acting: vented Single acting: not available Double acting: closed 3 Set value < 4.0 mA (Range adjustable from 0.0...22.0 mA under l Min W) Single acting: adjustable function Double acting: adjustable function (open, close, hold) Single acting: not available Double acting: adjustable function (open, close, hold) 4 Set value > 20.0 mA (Range adjustable from 0.0...22.0 mA under I Max W) Single acting: adjustable function Double acting: adjustable function (open, close, hold) Single acting: not available Double acting: adjustable function (open, close, hold) 5 Actual value < 4.0 mA (Range adjustable from 0.0...22.0 mA under l Min X) Single acting: adjustable function Double acting: adjustable function (open, close, hold) Single acting: not available Double acting: adjustable function (open, close, hold) 6 Istwert > 20.0 mA (Range adjustable from 0.0...22.0 mA under I Max X) Single acting: adjustable function Double acting: adjustable function (open, close, hold) Single acting: not available Double acting: adjustable function (open, close, hold) These error codes are not a substitute for specific plant safety requirements. Order example 1436 S02 Z 00M0 00M0 Type 1436 Field bus S02 Accessory Z Connections X1* and X3*, A-coded 00M0 Connection X2**, B-coded 00M0 Connections X1* and X3*, A-coded Code without connector socket, with M12 protection cap 0000 M12 socket, A-coded, angle, without cable screw terminal 00M0 M12 socket, A-coded, angle, with 5 m PUR cable, 0.34 mm2 05M0 M12 socket, A-coded, angle, with 10 m cable, 0.34 mm2 10M0 M12 socket, B-coded, angle, can be shielded, M12 plug B-coded, angle, can be shielded, for Profibus DP (only connection X2, B-coded DPM0 available) DPM0 Field bus Code Connection kit S02 Accessory Code Accessory Z Connection X2**, B-coded Code without connector socket, with M12 protection cap 0000 M12 socket, B-coded, angle, without cable, screw terminal 00M0 Y-cable+ 1 x M12 socket, B-coded, angle without cable, screw terminal 00Y0 Y-cable+ M12 socket, B-coded, angle with 5 m PUR cable, 0.34 mm2 5 m Sub-D connecting cable 05Y0 Y-cable + M12 socket, B-coded, angle with 10 m PUR cable, 0.34 mm2 Pt 10 m Sub-D connecting cable 10Y0 M12 socket, A-coded, angle, can be shielded, without cable, for Profibus DP (only connection X1/X3, A-coded DPM0 available) DPM0 Y-cable + 1 x M12 socket, B-coded, angle, incl. bluetooth module 00BT Te ch nic al da ta sh ee t Su bje ct to alt era tio n · 09 /20 09 · 8 82 42 14 3 For further positioners, accessories and other products, please see our Product Range catalogue and Price List. Contact GEMÜ. GEMÜ 554 (linear actuator) with GEMÜ 1436 cPos intelligent positioner GEMÜ CleanStar® C60 (linear actuator) with GEMÜ 1436 cPos intelligent positioner GEMÜ 650 (linear actuator) with GEMÜ 1436 cPos intelligent positioner GEMÜ DR/SC quarter turn actuator with GEMÜ 1436 cPos intelligent positioner Mounting examples Sh ou ld the re be an y d ou bts or m isu nd ers tan din gs , th e G erm an ve rsi on of th is d ata sh ee t is th e a uth ori tat ive do cu me nt! ¬¬¬¬6!,6%3�¬-%!352%-%.4 !.$¬#/.42/,¬3934%-3 GEMÜ Gebr. Müller · Apparatebau GmbH & Co. KG · Fritz-Müller-Str. 6-8 · D-74653 Ingelfingen-Criesbach · Tel. +49 (0) 7940/123-0 · Telefax +49 (0) 7940/123-224 info@gemue.de · www.gemue.de