EATON Weatherhead Hose Assembly Master Catalog W-HYOV-MC002-E November 2003296
Typical Application: Hydraulic, instrumentation and chemical processing.
Highly recommended for high pressure and high vibration applications.
Pressure: See chart above.
Sealing Method: 3-piece bite-type.
Vibration Rating: Excellent resistance
Material: Carbon steel – AISI/SAE 12L14
Stainless steel – Bodies and nuts type 316,
sleeves 17-4PH
Plating: WEATHERCOTE™
Used With: Aluminum, hard or half-hard copper, steel, stainless steel,
monel, titanium and heavy wall tubing that cannot be flared.
Advantages: No tube flaring. Used with extra heavy wall tubing. Broad
selection of styles and sizes.
Conformance: Meets ASA, ASME, SAE, and MS specifications and stan-
dards.
Ordering Information: Fittings are ordered as complete assemblies. To
order bodies only (less nut and sleeve), prefix catalog number with the
letter “B.” Example: B7205x4. Order nuts and sleeves separately by catalog
number.
Label Set: FS-1600
TUBE O.D. 3/4 7/8 1 1-1/4 1-1/2 2
Thread 1-1/16-12 1-3/16-12 1-5/16-12 1-5/8-12 1-7/8-12 2-1/2-12
Steel Flareless
Ermeto® Fittings
TUBE O.D. 1/8 3/16 1/4 5/16 3/8 1/2 5/8
Thread 5/16-24 3/8-24 7/16-20 1/2-20 9/16-18 3/4-16 7/8-14
Forged Fittings and Adaptors
Ermeto® Fittings 7000 Series Pressure Rating Chart
END HOSE
CONNECTION TYPE 1/8 3/16 1/4 5/16 3/8 1/2 3/4 5/8 7/8 1 1-1/4 1-1/2 2
Ermeto® Fittings 5000 5000 5000 5000 5000 4000 4000 4000 4000 4000 3000 3000 3000
W/Adjustable Straight 5000 5000 4500 4000 4000 4000 3000 3000 2500 2500 2000 1500 1125
Thread O-Ring
With Male Pipe 5000 5000 5000 4000 4000 4000 3000 2500 2500
With Female Pipe 5000 5000 4000 3000 2500 2000 1500 1500 1000
Section6•242-299.indd 296Section6•242-299.indd 296 11/19/03 9:50:02 AM11/19/03 9:50:02 AM
EATON Weatherhead Hose Assembly Master Catalog W-HYOV-MC002-E November 2003 297
Assembly Instructions
PRESET WITH PRESET TOOL:
(Preset Tools are listed on page
389.)
1. Slide nut and then sleeve on
tube. Shoulder of sleeve ‘A’
must be toward nut.
2. Insert tube into presetting tool.
Be sure that tube is bottomed
on fitting tube stop at point ‘B.’
Lubricate threads, seat of fit-
ting and shoulder of sleeve with
good grade of lubricant.
3. Turn nut slowly with wrench
while turning tube with other
hand. When the sleeve grips the
tube, that is, when the tube can
no longer be turned by hand
– STOP – and note the position
of the wrench. This is the “Ring
Grip” point.
Tighten nut an additional number
of turns past the ring grip point as
shown in Table 1, page 298.
CAUTION: All stainless steel
sleeves should be preset in tool
prior to installation.
PRESET IN FITTING BODY:
1. Follow same procedure as when
presetting with preset tool. Once
the fitting nut has been turned
the proper number of turns past
ring grip, the fitting assembly is
complete and ready for use.
NOTE: Only carbon steel sleeves
can be preset directly into the fit-
ting body. Due to possible thread
galling, the use of presetting tools
is required when stainless steel fit-
tings are to be assembled.
WARNING: Follow the
installation procedures below
with care to ensure proper
installation of Ermeto® fittings.
Installation:
1. After sleeve and nut have been
preset on the tubing and checked
as described, the assembly is
ready for installation into the
Ermeto® fitting seat.
2. Lubricate threads, seat of fitting
and shoulder of sleeve with a
good grade of lubricant com-
patible with system fluid.
3. Insert tube assembly into fitting
and tighten nut until sharp rise
in torque is felt.
4. Starting at the position of sharp
torque rise, tighten nut 1/4 turn
to complete the assembly.
When the assembly procedure
for Ermeto® fittings is followed
correctly, these points will be evi-
dent:
1. Cutting edge of sleeve will be
imbedded in tubing to its full
depth.
2. Pilot edge of sleeve should be
close to or touching O.D. of
tubing.
3. Distance between end of tube
and leading or pilot edge of
sleeve will be at least 1/8".
4. Metal will be piled ahead of
cutting edge of sleeve under
pilot.
5. Contact area of sleeve will
show evidence of being in per-
fect contact with tapered seat
of fitting.
6. Sleeve will show evidence of
being bowed within its elastic
limits.
7. Back of sleeve will be in con-
tact with tube.
NOTE: Performance of fitting will
not be affected if sleeve rotates
on tube after disassembly.
Steel Flareless
Ermeto® Fittings
Section6•242-299.indd 297Section6•242-299.indd 297 11/19/03 9:50:02 AM11/19/03 9:50:02 AM
EATON Weatherhead Hose Assembly Master Catalog W-HYOV-MC002-E November 2003298
TABLE 1
Number of Additional Turns from “Ring Grip” for Hand Presetting Operation – Ermeto® Sleeve
Tube **Tube
Size Material .018 .022 .028 .035 .049 .065 .083 .095 .109 .120
C1010 1-1/6 1-1/6 1-1/6 1-1/6
2 MIL T 8504 1-1/6 1-1/6 1-1/6 1-1/6
C1010 1-1/6 1-1/6 1-1/6 1
3 MIL T 8504 1-1/6 1-1/6 1-1/6 1
C1010 1-1/6 1-1/6 1-1/6 1
4 MIL T 8504 1-1/6 1 1 5/6
C1010 1-1/6 1-1/6 1-1/6 1
5 MIL T 8504 1-1/6 1-1/6 1 1
C1010 1-1/6 1-1/6 1 1
6 MIL T 8504 1-1/6 1 5/6 5/6
C1010 1-1/6 1-1/6 1 1 1
8 MIL T 8504 1-1/6 1 5/6 5/6 5/6
C1010 1-1/6 1 5/6 5/6 5/6 5/6
10 MIL T 8504 1-1/6 1 5/6 5/6
C1010 1 1 5/6 5/6 5/6 5/6
12 MIL T 8504 1-1/6 1 5/6 5/6 5/6 5/6
C1010 1-1/6 1-1/6 5/6 5/6 5/6 5/6
16 MIL T 8504 1-1/6 1-1/6 5/6 5/6 5/6 5/6
C1010 1-1/6 1 1 1 5/6 5/6
20 MIL T 8504 1 1 1 1 5/6 5/6
C1010
24 MIL T 8504 1 1 1
C1010
32 MIL T 8504 1 1 1
**C1010 – Carbon Steel Tubing; MIL T 8504 – Annealed Stainless Steel
Presetting tools provide a more
accurate and positive leakproof
method of coupling flareless fit-
tings. Presetting steel Ermeto®
sleeves on tubing prior to the fitting
assembly will permit the maximum
high performance obtainable with
Ermeto® Hand-Presetting Tools 7000 Series
Catalog Seat Tube O.D. Thread
Number Size (Inches) Size
T-7002 2 1/8 5/16–24
T-7003 3 3/16 3/8–24
T-7004 4 1/4 7/16–20
T-7005 5 5/16 1/2–20
T-7006 6 3/8 9/16–18
T-7008 8 1/2 3/4–16
T-7010 10 5/8 7/8–14
T-7012 12 3/4 1-1/16–12
T-7016 16 1 1-5/16–12
T-7020 20 1-1/4 1-5/8–12
T-7024 24 1-1/2 1-7/8–12
T-7032 32 2 2-1/2–12
Steel Flareless
Ermeto® Fittings
flareless fittings. Due to possible
thread galling the use of presetting
tools is required when stainless
steel fittings are to be assembled.
See page 390 for T-570-1 hydraulic
preset machine.
Section6•242-299.indd 298Section6•242-299.indd 298 11/24/03 7:35:11 AM11/24/03 7:35:11 AM
EATON Weatherhead Hose Assembly Master Catalog W-HYOV-MC002-E November 2003 299
Sleeve
(Ref. SAE No. 080115B)
Tube Catalog
O.D. Number
*Stainless Steel Catalog number.
� Available in Stainless Steel. • Available in Stainless Steel Only.
*7176x
Sleeve Tube Catalog
O.D. Number
1/4 8165x4
5/16 8165x5
3/8 8165x6
For use with diesel nuts ONLY.
Nut
(Ref. SAE No. 080110)
Tube Catalog
O.D. Number
Diesel Nut Tube Thread Catalog
O.D. Size Number
1/4 9/16-18 8112x4
5/16 5/8-18 8112x5
3/8 3/4-16 8112x6
*7117x
Bulkhead Nut
(Ref. SAE No. 080118)
Tube Catalog
O.D. Number
1/4 7924x4�
3/8 7924x6�
1/2 7924x8�
5/8 7924x10
3/4 7924x12�
7/8 7924x14
1 7924x16�
1-1/4 7924x20
*7936x
1/8 7165x2�
3/16 7165x3�
1/4 7165x4�
5/16 7165x5�
3/8 7165x6�
1/2 7165x8�
5/8 7165x10�
3/4 7165x12�
7/8 7165x14�
1 7165x16�
1-1/4 7165x20�
1-1/2 7165x24�
2 7165x32�
1/8 7105x2�
3/16 7105x3�
1/4 7105x4�
5/16 7105x5�
3/8 7105x6�
1/2 7105x8�
5/8 7105x10�
3/4 7105x12�
7/8 7105x14�
1 7105x16�
1-1/4 7105x20�
1-1/2 7105x24�
2 7105x32�
Seal-Nut For
Male Pipe Thread
Pipe Catalog
Thread Number
1/8 C3059x2
1/4 C3059x4
3/8 C3059x6
1/2 C3059x8
3/4 C3059x12
1 C3059x16
Steel Flareless
Ermeto® Fittings
Section6•242-299.indd 299Section6•242-299.indd 299 11/19/03 9:50:04 AM11/19/03 9:50:04 AM
EATON Weatherhead Hose Assembly Master Catalog W-HYOV-MC002-E November 2003300
* Stainless Steel Catalog number.
� Available in Stainless Steel.
• Available in Stainless Steel Only.
Note: Parts furnished with
zinc plate.
Straight Thread
O-Ring Hex Head
Plug
(Ref. SAE No. 090109A)
Reducer
(Ref. SAE No. 080123)
BODY TUBE
SIZE SIZE CATALOG
T E NUMBER
3/8 1/4 7015x6x4�
1/2 1/4 7015x8x4�
1/2 3/8 7015x8x6�
5/8 1/2 7015x10x8�
3/4 3/8 7015x12x6�
3/4 1/2 7015x12x8�
1 3/4 7015x16x12�
1-1/4 1 7015x20x16�
*7027x
•7027x16x8
MALE FEMALE
PORT PORT CATALOG
SIZE SIZE NUMBER
3/8 1/2 7033x8x6
1/2 5/8 7033x10x8
1/2 3/4 7033x12x8
3/4 7/8 7033x14x12
1/2 1 7033x16x8
3/4 1 7033x16x12
3/4 1-1/4 7033x20x12
1-1/4 1-1/2 7033x24x20
1-1/2 2 7033x32x24
Male Straight Thread/
Female Straight
Thread O-Ring Boss
Cap
*7141x
•7141x2
Straight Thread
O-Ring Hex Socket Plug
(Ref. SAE No. 090109B)
Note: Parts furnished with
zinc plate.
Plug
(Ref. SAE No. 080109)
TUBE CATALOG
O.D. NUMBER
1/8 7229x2
1/4 7229x4*
5/16 7229x5
3/8 7229x6*
1/2 7229x8*
5/8 7229x10
3/4 7229x12*
1 7229x16
*7241x
Steel Fittings
Steel Flareless
Ermeto® Fittings
TUBE CATALOG
O.D. NUMBER
1/4 7129x4�
3/8 7129x6�
1/2 7129x8�
5/8 7129x10�
3/4 7129x12�
1 7129x16
1-1/4 7129x20
PORT CATALOG
SIZE NUMBER
1/8 7237x2#
3/16 7237x3#
1/4 7237x4#
5/16 7237x5#
3/8 7237x6#
1/2 7237x8#
5/8 7237x10#
3/4 7237x12#
7/8 7237x14#
1 7237x16
1-1/4 7237x20
1-1/2 7237x24
2 7237x32
#Not counterbored.
PORT CATALOG
SIZE NUMBER
1/8 7238x2
3/16 7238x3
1/4 7238x4
5/16 7238x5
3/8 7238x6
1/2 7238x8
5/8 7238x10
3/4 7238x12
7/8 7238x14
1 7238x16
1-1/4 7238x20
Section6•300-320.indd Sec1:300Section6•300-320.indd Sec1:300 11/19/03 2:22:30 PM11/19/03 2:22:30 PM
EATON Weatherhead Hose Assembly Master Catalog W-HYOV-MC002-E November 2003 301
Steel Fittings
Steel Flareless
Ermeto® Fittings
Large Hex Union
(Ref. SAE No. 080119)
Bulkhead Union
(Ref. SAE No. 080601)
Male Connector
(Ref. SAE No. 080102)
MALE
TUBE PIPE CATALOG
O.D. THREAD NUMBER
1/8 1/8 7205x2�
1/8 1/4 7205x2x4�
3/16 1/8 7205x3�
1/4 1/8 7205x4�
1/4 1/4 7205x4x4�
1/4 3/8 7205x4x6�
1/4 1/2 7205x4x8�
5/16 1/8 7205x5�
5/16 1/4 7205x5x4�
3/8 1/8 7205x6x2�
3/8 1/4 7205x6�
3/8 3/8 7205x6x6�
3/8 1/2 7205x6x8�
1/2 1/4 7205x8x4�
1/2 3/8 7205x8�
1/2 1/2 7205x8x8�
1/2 3/4 7205x8x12�
5/8 3/8 7205x10x6�
5/8 1/2 7205x10�
3/4 1/2 7205x12x8�
3/4 3/4 7205x12�
7/8 3/4 7205x14
1 3/4 7205x16x12�
1 1 7205x16�
1-1/4 1-1/4 7205x20
1-1/2 1-1/2 7205x24
2 2 7205x32
*7217x
Small Hex Union
(Ref. SAE No. 080101)
Female Connector
(Ref. SAE No. 080103)
* Stainless Steel Catalog number.
� Available in Stainless Steel.
• Available in Stainless Steel Only.
TUBE CATALOG
O.D. NUMBER
1/8 7305x2
3/16 7305x3�
1/4 7305x4�
5/16 7305x5�
3/8 x 1/4 7305x6x4�
3/8 7305x6�
1/2 x 3/8 7305x8x6
1/2 7305x8�
5/8 7305x10�
3/4 7305x12�
7/8 7305x14
1 7305x16�
1-1/4 7305x20
1-1/2 7305x24
2 7305x32
*7317x
TUBE CATALOG
O.D. NUMBER
1/4 7306x4�
3/8 7306x6�
1/2x3/8 7306x8x6�
1/2 7306x8�
3/4 7306x12�
1 7306x16
*7318x
•7318x6x4
TUBE CATALOG
O.D. NUMBER
1/4 7325x4
3/8 7325x6
1/2 7325x8
3/4 7325x12
1 7325x16
*7337x
For bulkhead nuts see page 230-231.
MALE
TUBE PIPE CATALOG
O.D. THREAD NUMBER
1/8 1/8 7255x2�
3/16 1/8 7255x3
1/4 1/8 7255x4�
1/4 1/4 7255x4x4�
5/16 1/8 7255x5�
3/8 1/4 7255x6�
3/8 3/8 7255x6x6�
1/2 1/4 7255x8x4�
1/2 3/8 7255x8�
1/2 1/2 7255x8x8�
5/8 1/2 7255x10
3/4 3/4 7255x12�
7/8 3/4 7255x14
1 1 7255x16�
1-1/4 1-1/4 7255x20
*7267x •7267x6x8
Section6•300-320.indd Sec1:301Section6•300-320.indd Sec1:301 11/19/03 2:22:32 PM11/19/03 2:22:32 PM
EATON Weatherhead Hose Assembly Master Catalog W-HYOV-MC002-E November 2003302
45° Male Elbow
(Ref. SAE No. 080302)
Straight Thread
O-Ring Connector
(Ref. SAE No. 080120)
TUBE PORT CATALOG
O.D. SIZE NUMBER
3/16 3/16 7315x3
1/4 1/4 7315x4�
1/4 5/16 7315x4x5�
1/4 3/8 7315x4x6�
5/16 5/16 7315x5
3/8 3/8 7315x6�
3/8 1/2 7315x6x8
1/2 1/2 7315x8�
1/2 5/8 7315x8x10
1/2 3/4 7315x8x12�
5/8 5/8 7315x10�
3/4 3/4 7315x12�
3/4 1 7315x12x16
7/8 7/8 7315x14
1 3/4 7315x16x12
1 1 7315x16�
1-1/4 1-1/4 7315x20
1-1/2 1-1/2 7315x24
2 2 7315x32
*7327x
* Stainless Steel Catalog number.
� Available in Stainless Steel.
• Available in Stainless Steel Only.
MALE
TUBE PIPE CATALOG
O.D. THREAD NUMBER
1/4 1/8 7355x4�
1/4 1/4 7355x4x4�
5/16 1/8 7355x5
3/8 1/4 7355x6�
1/2 3/8 7355x8�
5/8 1/2 7355x10
3/4 3/4 7355x12
1 1 7355x16
90° Union Elbow
(Ref. SAE No. 080201)
TUBE CATALOG
O.D. NUMBER
1/4 7505x4�
5/16 7505x5
3/8 7505x6�
1/2 7505x8�
5/8 7505x10�
3/4 7505x12�
7/8 7505x14�
1 7505x16�
1-1/4 7505x20
1-1/2 7505x24
*7517x
90° Male Elbow
(Ref. SAE No. 080202)
MALE
TUBE PIPE CATALOG
O.D. THREAD NUMBER
1/8 1/8 7405x2�
3/16 1/8 7405x3
1/4 1/8 7405x4�
1/4 1/4 7405x4x4�
5/16 1/8 7405x5�
5/16 1/4 7405x5x4�
3/8 1/8 7405x6x2�
3/8 1/4 7405x6�
3/8 3/8 7405x6x6�
3/8 1/2 7405x6x8�
1/2 1/4 7405x8x4�
1/2 3/8 7405x8�
1/2 1/2 7405x8x8�
5/8 3/8 7405x10x6�
5/8 1/2 7405x10�
3/4 1/2 7405x12x8
3/4 3/4 7405x12�
7/8 3/4 7405x14
1 3/4 7405x16x12
1 1 7405x16�
1-1/4 1-1/4 7405x20
1-1/2 1-1/2 7405x24
2 2 7405x32
*7417x
90° Female Elbow
(Ref. SAE No. 080203)
(Ref. MS51813)
FEM.
TUBE PIPE CATALOG
O.D. THREAD NUMBER
1/4 1/8 7455x4�
1/4 1/4 7455x4x4�
3/8 1/4 7455x6�
3/8 3/8 7455x6x6�
1/2 3/8 7455x8�
1/2 1/2 7455x8x8�
5/8 1/2 7455x10�
3/4 3/4 7455x12�
7/8 3/4 7455x14
1 1 7455x16
*7467x
Steel Fittings
Steel Flareless
Ermeto® Fittings
Section6•300-320.indd Sec1:302Section6•300-320.indd Sec1:302 11/19/03 2:22:33 PM11/19/03 2:22:33 PM
EATON Weatherhead Hose Assembly Master Catalog W-HYOV-MC002-E November 2003 303
Straight Thread O-
Ring 90° Elbow
(Ref. SAE No. 080220)
TUBE PORT CATALOG
O.D. SIZE NUMBER
1/4 1/4 7515x4�
5/16 5/16 7515x5
3/8 3/8 7515x6�
1/2 1/2 7515x8�
5/8 5/8 7515x10�
3/4 3/4 7515x12�
1 1 7515x16�
1 3/4 7515x16x12
1-1/4 1-1/4 7515x20
*7527x
Union Tee
(Ref. SAE No. 080401)
Male Run Tee
(Ref. SAE No. 080424)
MALE
TUBE PIPE CATALOG
O.D. THREAD NUMBER
1/4 1/8 7755x4�
1/4 1/4 7755x4x4x4�
3/8 1/4 7755x6�
1/2 3/8 7755x8
1/2 1/2 7755x8x8x8�
5/8 1/2 7755x10
3/4 3/4 7755x12
1 1 7755x16
1-1/4 1-1/4 7755x201
*7767x
1Special order only
Female Run Tee
(Ref. SAE No. 080426)
FEM.
TUBE PIPE CATALOG
O.D. THREAD NUMBER
1/4 1/8 7805x4
1/4 1/4 7805x4x4x4
3/8 1/4 7805x6
1/2 3/8 7805x8
5/8 1/2 7805x10
3/4 3/4 7805x12
Steel Fittings
Steel Flareless
Ermeto® Fittings
*Stainless Steel Catalog number.
� Available in Stainless Steel.
TUBE CATALOG
O.D. NUMBER
3/16 7705x3
1/4 7705x4�
5/16 7705x5�
3/8 7705x6�
1/2 7705x8�
5/8 7705x10�
3/4 7705x12�
7/8 7705x14
1 7705x16�
*7717x
Straight Thread
O-Ring Run Tee
(Ref. SAE No. 080428)
TUBE PORT CATALOG
O.D. SIZE NUMBER
1/4 1/4 7716x4�
3/8 3/8 7716x6�
1/2 1/2 7716x8�
*7728x
Male Branch Tee
(Ref. SAE No. 080425)
MALE
TUBE PIPE CATALOG
O.D. THREAD NUMBER
1/4 1/8 7605x4�
1/4 1/4 7605x4x4x4�
5/16 1/8 7605x5
3/8 1/4 7605x6�
1/2 3/8 7605x8�
1/2 1/2 7605x8x8x8�
5/8 1/2 7605x10
3/4 3/4 7605x12
1 1 7605x16
7617x
Section6•300-320.indd Sec1:303Section6•300-320.indd Sec1:303 11/19/03 2:22:34 PM11/19/03 2:22:34 PM
EATON Weatherhead Hose Assembly Master Catalog W-HYOV-MC002-E November 2003304
Female Branch Tee
(Ref. SAE No. 080427)
FEM.
TUBE PIPE CATALOG
O.D. THREAD NUMBER
1/4 1/8 7655x4�
1/4 1/4 7655x4x4x4�
3/8 1/4 7655x6�
1/2 3/8 7655x8�
5/8 1/2 7655x10
3/4 3/4 7655x12
7/8 3/4 7655x14
1 1 7655x16
1-1/4 1-1/4 7655x20
*7667
Straight Thread
O-Ring Branch Tee
(Ref. SAE No. 080429)
TUBE PORT CATALOG
O.D. SIZE NUMBER
1/4 1/4 7715x4�
3/8 3/8 7715x6�
1/2 1/2 7715x8
*7727x
Cross
(Ref. SAE No. 080501)
TUBE CATALOG
O.D. NUMBER
1/4 7955x4�
3/8 7955x6�
1/2 7955x8
5/8 7955x101
3/4 7955x121
1Special order only
*7967x
Straight Thread
O-Ring
PORT CATALOG
SIZE NUMBER
1/16 7629x1
1/8 7629x2
3/16 7629x3
1/4 7629x4
5/16 7629x5
3/8 7629x6
7/16 7629x7
1/2 7629x8
5/8 7629x10
3/4 7629x12
7/8 7629x14
1 7629x16
1-1/4 7629x20
1-1/2 7629x24
2 7629x32
Material: Buna-N 90
Durometer
Temperature Range:
-40°F to +250°F
(-40°C to + 121°C)
Standard O-ring complies
with SAE specification SAE
J515 Type CH. (See page
244 for O-ring compound
and application chart)
Steel Fittings
Steel Flareless
Ermeto® Fittings
*Stainless Steel Catalog number.
� Available in Stainless Steel.
Section6•300-320.indd Sec1:304Section6•300-320.indd Sec1:304 11/19/03 2:22:35 PM11/19/03 2:22:35 PM