生产计划及调度PPT课件

生产及调度SupplyChain供应链AdvancedPlanning/Scheduling(APS)先进生产计划及调度AdvancedPlanningSystemCaseStudy先进生产计划系统实例Agenda提纲Reduceinventories减少库存Movetobuild-to-order按订货制造Reduceplanningcycletime缩短计划制订时间Improvedeliveryperformance提高计划制订水平FocusontotalSupplyChainManagement(SCM)专注于供应链整体优化Collaborativeplanningandexecution整合计划和执行SCMTrendinSemiconductorManufacturing半导体制造企业供应链管理趋势SupplyChain供应链AdvancedPlanning/Scheduling(APS)先进生产计划及调度AdvancedPlanningSystemCaseStudy先进生产计划系统实例Agenda提纲PurchasingSupplyPlanSchedulingLogisticsPlanningOrderMgmtDemandPlanSupplyDistributionProductionProcessControlManufacturingExecutionSystemInfrastructuresSCMStrategicPlanReal-timeDispatchingVirtualFactoryPlanningSalesFrequencyMonth/QuarterWeek/MonthDay/HourMinuteSCMArchitecture供应链管理构架StrategyPlanExecutionSupplyChainManagementSemiconductorIndustry:Challenges产业现状：挑战Marketingenvironmentchangesdramatically.半导体产业市场变化剧烈。企业必须缩短市场反应时间，特别是生产计划的制定周期。Thecostofequipmentsisveryhigh.半导体装备成本极高。主要设备使用率的提高，能为公司节省巨额开支。Semiconductormanufacturingisamongthemostcomplexproductionproblemsencounteredtoday.半导体制造的复杂性和专业性，使其生产管理成为最具挑战的课。ManyenterpriseslackexpertiseinIE/ORtoapplyAPS.优秀的生产管理系统需要先进工业工程（运筹）学成果支持。InChina中国国情：NodomesticAPSprovider无国内APS提供者。国外APS提供者产品价格高，服务尚未本地化ProductionManagement:guesswork,manualwork生产管理：主观臆断、手工计算Lackofsupplychainvisibility企业供应链透明度低Inefficientproduction/distributionplanningandexecution低效率生产/派送计划和执行LongresponsivenessTPT客户响应速度慢Lackofflexibility生产计划柔性差Lackofoptimization生产计划优化程度差Pooron-timedelivery低及时交货率Highinventory,lowturnover高库存、低周转率Competingmanagementobjectives相互矛盾的生产管理目标ProductionManagement:CurrentStatus生产管理现状Solution(Resource:ITRS*)解决（源自ITRS*）Significantimprovementsinfactoryplanning/schedulingarerequired.必须通过先进生产计划和调度系统来提高半导体制造的生产率Improvementsinfactoryforecastingandflexiblefactoryinformation/controlsystemsthatcanchangewithbusinessconditionsmustbedevelopedandimplemented.必须改进工厂的需求预测，建立柔性的工厂信息和管理软件系统，使得工厂产能可以随着市场环境的改变而改变…schedulinganddispatching…mustbedevelopedtoimproveequipmentOEEandextendibility.必须探索和发展生产调度和分派技术，以改进装备的利用率，提高工厂的可扩展性*InternationalTechnologyRoadmapofSemiconductor国际半导体技术路线图--半导体技术权威资料DataSources(ROO)RoutingProductsBOMResourcesDemandDataStorage(ROR)APSSolverAPSSystemsPlanLong-RangeMid-RangeDaily/WeeklyChangeScheduleDispatchAPSArchitecture先进生产计划及调度之构架LP/MIPSimulation/Rule-basedJ2EE/.NetUnifiedDataModel(UDM)统一数据模型FastSolveSpeed快速求解MultipleLevelsofOptimization多层次优化RapidImplementation易于实施HighReliability高可靠性Customer-OrientedSolution面向用户的解决方案Strengthof“What-if”Capability强大假设能力AdvantageofAPS先进生产计划及调度之优势SupplyChain供应链AdvancedPlanning/Scheduling(APS)先进生产计划及调度AdvancedPlanningSystemCaseStudy先进生产计划系统实例Agenda提纲APSPlanningSystem“X”先进生产计划系统“X”Assembly&TestManufacturingCapacityPlanningToolusedinmid-rangehorizon(nexthalfyear)芯片封装生产计划决策支持软件系统ModelingSupplyChainfromAssytoTestwithinventorycontrol决定工厂的设备投资和库存水平，是半导体生产控制及管理软件中最核心的部分OptimizingVirtualFactory/subcontractors’capacitywithonedemandsignal整合优化工厂内部和外包商的生产能力IndustryBenchmark行业对比CriticalSuccessFactorIndicatorRangeMedianBICAPSPlanningSystem“X”SpeedFrequencyWeekly-QuarterlyQuarterlyWeeklyWeeklyCycletime1–5days1day1day1hourAccuracyHorizon6months–2years6months6months6monthsEfficiencyToolExcel-LegacyExcelLegacyAPSResource:PricewaterhouseCoopers.Surveyedcompaniesinclude:Intel,TexasInstruments,Motorola,NEC,Fujitsu,NationalSemiconductor,Conexant,andFairchildSemiconductorBenefitsof“X”SystemApplication“X”系统的优势Faster:ShortenCapacityPlanningTPT;Improveresponsiveness更快：生产计划周期；客户响应速度Better:OptimizeVirtualFactoryresourceutilization;Minimizematerialinventory更好：提高设备利用率；减少库存量Cheaper:Savehugeamountofmanhours更便宜：节约大量用于制定生产计划的人力成本Summary总结ProductionManagementinsemiconductormanufacturingfacesseriouschallengesnowadays…目前半导体生产管理面临严重挑战…ManygreatopportunitiesforAPS!同时也为APS造就了无数机遇！Q&ABackup附件采购供给计划生产调度系统物流计划生产计划系统订单管理需求计划供给物流生产过程控制系统整合共享信息平台实施战术战略供应链战略规划系统生产实时分派系统虚拟企业生产管理系统销售供应链管理计划频率虚拟企业生产管理：月/季度生产计划：周/月生产调度：小时/天生产实时分派：分SCMArchitecture供应链管理构架芯片封装生产计划决策支持软件系统决定工厂的设备投资和库存水平人员配置，是半导体生产控制及管理软件中最核心的部分整合优化工厂内部和外包商的生产能力提供供应链管理诊断分析工具先进生产计划系统介绍智域计划®的优势*资料源自PricewaterhouseCoopers；参加对比的公司包括：Intel,TexasInstruments,Motorola,NEC,Fujitsu,NationalSemiconductor,Conexant,andFairchildSemiconductor智域计划®的优势包括：更快：生产计划周期；客户响应速度更好：提高设备利用率；减少库存量；消除人为错误；增强计划灵活性更便宜：节约大量用于制定生产计划的人力成本主要因素范围平均水平最好水平智域计划®表现速度：处理频率每周一次–每季度一次每周一次每周一次每周一次速度：处理时间一天–五天一天一天一小时计划时间尺度6个月–18个月6个月6个月6个月效率：分析工具数据；软件包数据表格软件包软件包芯片制造业(Fab)投资DemandSalesForecasts&OrdersBillofMaterials(BOM)RoutingsProductionRoutingsProductsRawMaterial,WIP,FinishedGoodsInventoryLevelsResourceAvailabilityAvailableLaborWorkpatternsProductionCapacities,Set-upRqmts,etc.BusinessRulesAPSInputsProductionPlanFeasiblePlanBasedonConstraintsandDueDatesInventoryPlanProjectedInventoryLevelsThroughoutPlanningHorizonDetailedScheduleDetailedScheduleforWorkcenters,MES,etc.VisibilityLots,Machines,SchedulingConflictsRapid‘Whatif’PlanningCapabilityAPSOutput