全套SPC表格 XLS格式

X-R X — R 控制图 控制图编号： 製品 H104PC 規格 標準 群組數大小 管制 X圖 R 圖 製造部門 ＣＮＣ 时间 名稱 上限USL 0.90 5 上限UCL 0.82 0.38 管制項目 溝槽寬度 中心限CL 0.70 總組數 中心限CL 0.72 0.18 機別 ＴＰ０５ 抽樣方法 随机 測量單位 下限LSL 0.50 25 下限LCL 0.61 0.00 測定者 日期 3/3/08 日期/ 時間 合　　　計 批 號 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 ΣＸ＝ 89.50 樣 1 0.65 0.75 0.75 0.60 0.70 0.60 0.75 0.60 0.65 0.60 0.80 0.85 0.70 0.65 0.90 0.75 0.75 0.75 0.65 0.60 0.50 0.60 0.80 0.65 0.65 ΣＲ＝ 4.45 本 2 0.70 0.85 0.80 0.70 0.75 0.75 0.80 0.70 0.80 0.70 0.75 0.75 0.70 0.70 0.80 0.80 0.70 0.70 0.65 0.60 0.55 0.80 0.65 0.60 0.70 測 3 0.65 0.75 0.80 0.70 0.65 0.75 0.65 0.80 0.85 0.60 0.90 0.85 0.75 0.85 0.80 0.75 0.85 0.60 0.85 0.65 0.65 0.65 0.75 0.65 0.70 量測數值的判定條件 定 4 0.65 0.85 0.70 0.75 0.85 0.85 0.75 0.75 0.85 0.80 0.50 0.65 0.75 0.75 0.75 0.80 0.70 0.70 0.65 0.60 0.80 0.65 0.65 0.60 0.60 >USL藍色 值 5 0.85 0.65 0.75 0.65 0.80 0.70 0.70 0.75 0.75 0.65 0.80 0.70 0.70 0.60 0.85 0.65 0.80 0.60 0.70 0.65 0.80 0.75 0.65 0.70 0.65 <LSL紅色 0 Ｎ＝ 125 ΣＸ 3.50 3.85 3.80 3.40 3.75 3.65 3.65 3.60 3.90 3.35 3.75 3.80 3.60 3.55 4.10 3.75 3.80 3.35 3.50 3.10 3.30 3.45 3.50 3.20 3.30 平　均 Ｘ 0.70 0.77 0.76 0.68 0.75 0.73 0.73 0.72 0.78 0.67 0.75 0.76 0.72 0.71 0.82 0.75 0.76 0.67 0.70 0.62 0.66 0.69 0.70 0.64 0.66 Ｘ＝ 0.72 R 0.20 0.20 0.10 0.15 0.20 0.25 0.15 0.20 0.20 0.20 0.40 0.20 0.05 0.25 0.15 0.15 0.15 0.15 0.20 0.05 0.30 0.20 0.15 0.10 0.10 R= 0.18 x 預估不良率(PPM) 管制圖 10355 製程能力分析 Std.Dev.= 0.09 Sigma= 0.08 R ＰＰＫ= 0.72 管制圖 PP= 0.78 Ca= 8.00% ＣＰＫ= 0.80 CP= 0.87 Grade= D 備註及原因追查: n 2 3 4 5 6 7 8 9 10 d2 1.13 1.69 2.06 2.33 2.53 2.7 2.85 2.97 3.08 2.33 D3 0 0 0 0 0 0.08 0.14 0.18 0.22 0 D4 3.27 2.57 2.28 2.11 2.00 1.92 1.86 1.82 1.78 2.11 A2 1.88 1.02 0.73 0.58 0.48 0.42 0.37 0.34 0.31 0.58 X UCL 0.82 0.82 0.82 0.82 0.82 0.82 0.82 0.82 0.82 0.82 0.82 0.82 0.82 0.82 0.82 0.82 0.82 0.82 0.82 0.82 0.82 0.82 0.82 0.82 0.82 0.82 CL 0.72 0.72 0.72 0.72 0.72 0.72 0.72 0.72 0.72 0.72 0.72 0.72 0.72 0.72 0.72 0.72 0.72 0.72 0.72 0.72 0.72 0.72 0.72 0.72 0.72 0.72 LCL 0.61 0.61 0.61 0.61 0.61 0.61 0.61 0.61 0.61 0.61 0.61 0.61 0.61 0.61 0.61 0.61 0.61 0.61 0.61 0.61 0.61 0.61 0.61 0.61 0.61 0.61 64.99 0.42 0.56 0.56 0.36 0.49 0.36 0.56 0.36 0.42 0.36 0.64 0.72 0.49 0.42 0.81 0.56 0.56 0.56 0.42 0.36 0.25 0.36 0.64 0.42 0.42 0.00 12.11 0.49 0.72 0.64 0.49 0.56 0.56 0.64 0.49 0.64 0.49 0.56 0.56 0.49 0.49 0.64 0.64 0.49 0.49 0.42 0.36 0.30 0.64 0.42 0.36 0.49 0.00 13.09 0.42 0.56 0.64 0.49 0.42 0.56 0.42 0.64 0.72 0.36 0.81 0.72 0.56 0.72 0.64 0.56 0.72 0.36 0.72 0.42 0.42 0.42 0.56 0.42 0.49 0.00 13.81 0.42 0.72 0.49 0.56 0.72 0.72 0.56 0.56 0.72 0.64 0.25 0.42 0.56 0.56 0.56 0.64 0.49 0.49 0.42 0.36 0.64 0.42 0.42 0.36 0.36 0.00 13.10 0.72 0.42 0.56 0.42 0.64 0.49 0.49 0.56 0.56 0.42 0.64 0.49 0.49 0.36 0.72 0.42 0.64 0.36 0.49 0.42 0.64 0.56 0.42 0.49 0.42 0.00 12.87 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 R UCL 0.38 0.38 0.38 0.38 0.38 0.38 0.38 0.38 0.38 0.38 0.38 0.38 0.38 0.38 0.38 0.38 0.38 0.38 0.38 0.38 0.38 0.38 0.38 0.38 0.38 0.38 CL 0.18 0.18 0.18 0.18 0.18 0.18 0.18 0.18 0.18 0.18 0.18 0.18 0.18 0.18 0.18 0.18 0.18 0.18 0.18 0.18 0.18 0.18 0.18 0.18 0.18 0.18 LCL 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 USL 0.90 0.90 0.90 0.90 0.90 0.90 0.90 0.90 0.90 0.90 0.90 0.90 0.90 0.90 0.90 0.90 0.90 0.90 0.90 0.90 0.90 0.90 0.90 0.90 0.90 0.90 LSL 0.50 0.50 0.50 0.50 0.50 0.50 0.50 0.50 0.50 0.50 0.50 0.50 0.50 0.50 0.50 0.50 0.50 0.50 0.50 0.50 0.50 0.50 0.50 0.50 0.50 0.50X-R CPK &C&"新細明體,標準"固定管制上下限&"TimesNewRoman,標準"(&"新細明體,標準"範例&"TimesNewRoman,標準")GASKET 製程能力分析(Capabilities) < 部門: 機台: 操作者: 日期: 3/3/08 料號: >= >= Range 組界 組界 頻率 X Normal <0.372223175965665 1 0.37222 0.37222 0 1 0.372 0.0015983741 0.4868 0 總組數(SubGroup) 25 >=0.433339055793991 >=0.372223175965665 2 0.43334 0.43334 0 2 0.384 0.0032419887 0.487 33.6 總數(Count) 125 >=0.494454935622318 >=0.433339055793991 3 0.49445 0.49445 0 3 0.397 0.0064095363 0.487 0 平均值(Average) 0.72 >=0.555570815450644 >=0.494454935622318 4 0.55557 0.55557 3 4 0.409 0.0123516163 0.563 0 最小值(Minimum) 0.50 >=0.61668669527897 >=0.555570815450644 5 0.61669 0.61669 15 5 0.421 0.023200804 0.563 24 最大值(Maximum) 0.90 >=0.677802575107296 >=0.61668669527897 6 0.67780 0.67780 27 6 0.433 0.0424780271 0.563 0 中位數(Median) 0.70 >=0.738918454935622 >=0.677802575107296 7 0.73892 0.73892 22 7 0.446 0.0758067191 0.640 0 群組數大小(n) 5 >=0.800034334763948 >=0.738918454935622 8 0.80003 0.80003 43 8 0.458 0.1318660892 0.640 24 規格上限USL 0.90 >=0.861150214592274 >=0.800034334763948 9 0.86115 0.86115 13 9 0.470 0.223583944 0.640 0 規格下限LSL 0.50 >=0.9222660944206 >=0.861150214592274 10 0.92227 0.92227 2 10 0.482 0.369513373 0.716 0 管制上限UCL(X) 0.82 >=0.983381974248926 >=0.9222660944206 11 0.98338 0.98338 0 11 0.494 0.595253242 0.716 48.00 管制下限LCL(X) 0.61 其他 其他 0 12 0.507 0.9346638368 0.716 0 標準差(Std.Dev.) 0.09 13 0.519 1.4305108994 0.792 0 標準差(SigmaHat) 0.08 Description Value Thelimitsarecalculatedas: Minimum Maximum delta 14 0.531 2.13407149 0.792 24 偏度(Skewness) -0.01 Sigma 0.076 Selected 0.410 1.022 0.061 15 0.543 3.1031932215 0.792 0 峰度(Kurtosis) -0.56 Mean 0.716 X 0.500 0.900 16 0.556 4.398359598 0.869 0 預估不良率〈PPM〉(OutofSpec.) 10355 Delta 0.061 LCLorUCLforX 0.613 0.819 17 0.568 6.0765168955 0.869 24 Ca 8.00% Multiplier 7.639 LSLorUSL 0.500 0.900 18 0.580 8.1827775992 0.869 0 CPU 0.80 Maximum 48.00 4*Sig+Median 0.410 1.022 19 0.592 10.7406075113 0.945 0 CPL 0.94 20 0.604 13.7416539282 0.945 33.6 Cp 0.87 21 0.617 17.1368592048 0.945 0 Cpk 0.80 22 0.629 20.8307790047 0.900 0 23 0.641 24.6809490567 0.900 48.00 24 0.653 28.5036358489 0.900 0 25 0.666 32.0863803771 0.500 0 26 0.678 35.2065326764 0.500 48.00 27 0.690 37.6537161833 0.500 0 28 0.702 39.253148312 29 0.714 39.8862499924 30 0.727 39.5051740835 31 0.739 38.1387815461 32 0.751 35.8890291034 33 0.763 32.9183960771 34 0.776 29.4305029788 35 0.788 25.6471294426 36 0.800 21.7852177033 37 0.812 18.0371163227 38 0.824 14.5564130037 39 0.837 11.4504800259 40 0.849 8.7796070611 41 0.861 6.5615814775 42 0.873 4.7799574882 43 0.886 3.3940763182 44 0.898 2.3490985358 45 0.910 1.5847579025 46 0.922 1.0420934814 47 0.934 0.6679323739 48 0.947 0.4172922985 49 0.959 0.2541150029 50 0.971 0.1508350615 51 0.983 0.0872682695 5.500 7.6381742251Ｘ管制圖GASKET X頻率-3S-3S+3S图1 TYPEOFTOLERENCE:BOTHSIDE1,MAXTOL.3,MINTOL4, B"COLUMN에INPUT.BEFORETIMEBEFOREDATADELETE. PROCESSCAPABILITYSTUDY PARTNO: 96179248 P/NO: 96179248 USL: 0.88 INSP: PARTNAME G/K-GEARSHIFT P/NAME: G/K-GEARSHIFT LSL: 0.72 DATE: OP.NO PROCESS: TOL: 0.16 MINUNIT: 0.001 CHECKITEM ITEM: MEAN: 0.8 Xo: TYPEOFTOL. 1 0.8100 0.8100 0.8200 0.8300 0.8200 0.8200 0.7400 0.8200 0.8200 0.8000 USL 0.880 0.8300 0.8300 0.8100 0.8400 0.8400 0.8100 0.8300 0.7600 0.8500 0.8400 LSL 0.720 0.8200 0.8300 0.8400 0.8100 0.7800 0.8300 0.8400 0.8500 0.8000 0.8400 INSPECTOR 0.8200 0.8300 0.8100 0.8300 0.7800 0.8100 0.8200 0.8200 0.8200 0.8000 DATE 0.8200 0.8300 0.8200 0.8200 0.8100 0.8200 0.8200 0.8200 0.8400 0.8300 UNIT 0.001 Xo: DATANO.1 0.81 2 0.81 3 0.82 4 0.83 5 0.82 6 0.82 7 0.74 8 0.82 9 0.82 10 0.8 11 0.83 12 0.83 13 0.81 14 0.84 AVG= 0.8188 MIN= 0.74 MAX= 0.85 N= 50 15 0.84 σ= 0.0206 Cp= 1.30 Cpk= 0.99 k= 0.23 16 0.81 PC%= 77.1% PCk%= 100.8% 17 0.83 OUTOFUPPERSPEC= 0.15% OUTOFLOWERSPEC= 0.00% 18 0.76 KURTOSIS= 7.40 SKEWNESS= -1.69 19 0.85 SPREADRANGE(6σ)= 0.757 ~ 0.881 20 0.84 21 0.82 DISTRIBUTIONCURVE 22 0.83 23 0.84 24 0.81 25 0.78 26 0.83 27 0.84 28 0.85 29 0.8 30 0.84 31 0.82 32 0.83 33 0.81 34 0.83 35 0.78 36 0.81 37 0.82 38 0.82 39 0.82 40 0.8 41 0.82 MAX+SL/2 0.8505 MIN.UNIT 0.001 42 0.83 X+3s 0.881 Max 0.85 43 0.82 US 0.88 Min 0.74 6.8388344131 44 0.82 MIN-SL/2 0.7395 KINDQ'TYT 111 CLASSQ'TY 6 45 0.81 X-3s 0.757 GRADEKIND 18 GRADEKINDr 18.5 46 0.82 LS 0.72 gradewidth 0.019 47 0.82 a 0.72 2 1.0263157895 0.6953952404 48 0.82 b 0.8805023798 8.4474936739 0.72 49 0.84 h 0.0032100476 1 0.0004920952 50 0.83 0.0011875 0.02325 0.18325 51 0.7015 0.0000814433 0.0000814433 0 0.7015 0.0000016778 0.701500 0 1 0.7015 0.7015 0 0 0.0185 0.1785 0 52 0.7027 0.0001094633 0.0001094633 1 0.7063 0.0000060978 0 -100 0.7063 0.7063 0 0 0.01375 0.17375 0 53 0.7039 0.0001465822 0.0001465822 2 0.7110 0.0000210113 0 -100 0.7110 0.7110 0 0 0.009 0.169 0 54 0.7051 0.0001955641 0.0001955641 3 0.7158 0.0000686386 0 -100 0.7158 0.7158 0 0 0.00425 0.16425 0 55 0.7063 0.0002599496 0.0002599496 4 0.7205 0.0002125787 0.720500 0 1 0.7205 0.7205 0 0 0.0005 0.1595 1 56 0.7074 0.0003442526 0.0003442526 5 0.7253 0.000624176 0 -100 0.7253 0.7253 0 0 0.00525 0.15475 0 57 0.7086 0.0004542028 0.0004542028 6 0.7300 0.0017375228 0 -100 0.7300 0.7300 0 0 0.01 0.15 0 58 0.7098 0.0005970393 0.0005970393 7 0.7348 0.0045855365 0 -100 0.7348 0.7348 0 0 0.01475 0.14525 0 59 0.7110 0.0007818659 0.0007818659 8 0.7395 0.011473237 0.739500 1 1 0.7395 0.7395 0 1 0.0195 0.1405 0 60 0.7122 0.0010200789 0.0010200789 9 0.7443 0.027215603 1 -100 0.7443 0.7443 1 0 0.02425 0.13575 0 61 0.7134 0.0013258762 0.0013258762 10 0.7490 0.0612048916 1 -100 0.7490 0.7490 1 0 0.029 0.131 0 62 0.7146 0.0017168617 0.0017168617 11 0.7538 0.1304939822 1 -100 0.7538 0.7538 1 0 0.03375 0.12625 0 63 0.7158 0.0022147569 0.0022147569 12 0.7585 0.2637734101 0.758500 1 1 0.7585 0.7585 1 1 0.0385 0.1215 0 64 0.7169 0.0028462322 0.0028462322 13 0.7633 0.5054843592 1 -100 0.7633 0.7633 2 0 0.04325 0.11675 0 65 0.7181 0.003643871 0.003643871 14 0.7680 0.9183761754 1 -100 0.7680 0.7680 2 0 0.048 0.112 0 66 0.7193 0.0046472794 0.0046472794 15 0.7728 1.5818659347 1 -100 0.7728 0.7728 2 0 0.05275 0.10725 0 67 0.7205 0.0059043516 0.0059043516 16 0.7775 2.5831814725 0.777500 2 1 0.7775 0.7775 2 2 0.0575 0.1025 0 68 0.7217 0.0074727004 0.0074727004 17 0.7823 3.9992296077 2 -100 0.7823 0.7823 4 0 0.06225 0.09775 0 69 0.7229 0.0094212588 0.0094212588 18 0.7870 5.869943747 2 -100 0.7870 0.7870 4 0 0.067 0.093 0 70 0.7241 0.0118320538 0.0118320538 19 0.7918 8.1682254868 2 -100 0.7918 0.7918 4 0 0.07175 0.08825 0 71 0.7253 0.0148021486 0.0148021486 20 0.7965 10.7760022979 0.796500 11 1 0.7965 0.7965 4 3 0.0765 0.0835 0 72 0.7264 0.0184457422 0.0184457422 21 0.8013 13.4779490717 11 -100 0.8013 0.8013 7 0 0.08125 0.07875 0 73 0.7276 0.0228964057 0.0228964057 22 0.8060 15.9818159568 11 -100 0.8060 0.8060 7 8 0.086 0.074 0 74 0.7288 0.0283094255 0.0283094255 23 0.8108 17.9665469932 11 -100 0.8108 0.8108 15 0 0.09075 0.06925 0 75 0.7300 0.0348642099 0.0348642099 24 0.8155 19.1486997144 0.815500 26 1 0.8155 0.8155 15 16 0.0955 0.0645 0 76 0.7312 0.0427667029 0.0427667029 25 0.8203 19.348626364 26 -100 0.8203 0.8203 31 0 0.10025 0.05975 0 77 0.7324 0.0522517317 0.0522517317 26 0.8250 18.5351952845 26 -100 0.8250 0.8250 31 0 0.105 0.055 0 78 0.7336 0.0635851995 0.0635851995 27 0.8298 16.8337305919 26 -100 0.8298 0.8298 31 10 0.10975 0.05025 0 79 0.7348 0.0770660147 0.0770660147 28 0.8345 14.4943838102 0.834500 9 1 0.8345 0.8345 41 0 0.1145 0.0455 0 80 0.7359 0.0930276326 0.0930276326 29 0.8393 11.8319226126 9 -100 0.8393 0.8393 41 7 0.11925 0.04075 0 81 0.7371 0.1118390636 0.1118390636 30 0.8440 9.1568702869 9 -100 0.8440 0.8440 48 0 0.124 0.036 0 82 0.7383 0.1339051896 0.1339051896 31 0.8488 6.7185411626 9 -100 0.8488 0.8488 48 2 0.12875 0.03125 0 83 0.7395 0.1596662119 0.1596662119 32 0.8535 4.673465929 0.853500 0 1 0.8535 0.8535 50 0 0.1335 0.0265 0 84 0.7407 0.1895960463 0.1895960463 33 0.8583 3.0820477145 0 -100 0.8583 0.8583 50 0 0.13825 0.02175 0 85 0.7419 0.224199473 0.224199473 34 0.8630 1.9269738159 0 -100 0.8630 0.8630 50 0 0.143 0.017 0 86 0.7431 0.2640078505 0.2640078505 35 0.8678 1.1422165469 0 -100 0.8678 0.8678 50 0 0.14775 0.01225 0 87 0.7443 0.3095732122 0.3095732122 36 0.8725 0.6418850485 0.872500 0 1 0.8725 0.8725 50 0 0.1525 0.0075 0 88 0.7454 0.3614605811 0.3614605811 37 0.8773 0.3419812147 0 -100 0.8773 0.8773 50 0 0.15725 0.00275 0 89 0.7466 0.4202383696 0.4202383696 38 0.8820 0.1727362232 0 -100 0.8820 0.8820 50 0 0.162 0.002 1 90 0.7478 0.4864667721 0.4864667721 39 0.8868 0.0827181414 0 -100 0.8868 0.8868 50 0 0.16675 0.00675 0 91 0.7490 0.5606841133 0.5606841133 40 0.8915 0.037553835 0.891500 0 1 0.8915 0.8915 50 0 0.1715 0.0115 0 92 0.7502 0.643391187 0.643391187 41 0.8963 0.0161638197 0 -100 0.8963 0.8963 50 0 0.17625 0.01625 0 93 0.7514 0.7350337006 0.7350337006 42 0.9010 0.0065958365 0 -100 0.9010 0.9010 50 0 0.181 0.021 0 94 0.7526 0.8359830391 0.8359830391 43 0.9058 0.0025517137 0 -100 0.9058 0.9058 50 0 0.18575 0.02575 0 95 0.7538 0.9465156713 0.9465156713 44 0.9105 0.0009359016 0.910500 0 1 0.9105 0.9105 50 0 0.1905 0.0305 0 96 0.7549 1.0667916376 1.0667916376 45 0.9153 0.0003254353 0 -100 0.9153 0.9153 50 0 0.19525 0.03525 0 97 0.7561 1.1968326842 1.1968326842 46 0.9200 0.0001072841 0 -100 0.9200 0.9200 50 0 0.2 0.04 0 98 0.7573 1.3365007342 1.3365007342 47 0.9248 0.0000335307 0 -100 0.9248 0.9248 50 0 0.20475 0.04475 0 99 0.7585 1.4854775076 1.4854775076 48 0.9295 0.0000099354 0.929500 0 1 0.9295 0.9295 50 0 0.2095 0.0495 0 100 0.7597 1.6432462156 1.6432462156 49 0.9295 1 50 101 0.7609 1.8090763497 1.8090763497 50 102 0.7621 1.9820126574 1.9820126574 51 103 0.7633 2.1608694346 2.1608694346 52 104 0.7644 2.3442312652 2.3442312652 53 105 0.7656 2.5304612882 2.5304612882 54 106 0.7668 2.7177179729 2.7177179729 55 107 0.7680 2.9039812211 2.9039812211 56 108 0.7692 3.0870883973 3.0870883973 57 109 0.7704 3.2647806011 3.2647806011 58 110 0.7716 3.4347591613 3.4347591613 59 111 0.7728 3.5947519316 3.5947519316 60 112 0.7739 3.7425885342 3.7425885342 61 113 0.7751 3.8762832259 3.8762832259 62 114 0.7763 3.9941235808 3.9941235808 63 115 0.7775 4.094762699 4.094762699 64 116 0.7787 4.1773122029 4.1773122029 65 117 0.7799 4.2414328721 4.2414328721 66 118 0.7811 4.2874194421 4.2874194421 67 119 0.7823 4.3162758541 4.3162758541 68 120 0.7834 4.329777136 4.329777136 69 121 0.7846 4.3305141178 4.3305141178 70 122 0.7858 4.3219173716 4.3219173716 71 123 0.7870 4.3082571152 4.3082571152 72 124 0.7882 4.29461634 4.29461634 73 125 0.7894 4.286835109 4.286835109 74 126 0.7906 4.291424815 4.291424815 75 127 0.7918 4.3154521595 4.3154521595 76 128 0.7929 4.3663936998 4.3663936998 77 129 0.7941 4.4519629599 4.4519629599 78 130 0.7953 4.5799132772 4.5799132772 79 131 0.7965 4.7578207205 4.7578207205 80 132 0.7977 4.9928524953 4.9928524953 81 133 0.7989 5.2915272201 5.2915272201 82 134 0.8001 5.6594742475 5.6594742475 83 135 0.8013 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